7 platform, Platform sections replacement, 8 rotator - helac (prior to s/n 0300132474) – JLG 600A_AJ Service Manual User Manual

Page 190: Disassembly, Platform -14, Platform sections replacement -14, Rotator - helac (prior to s/n 0300132474) -14, Disassembly -14, Platform section replacement -14, Removing portion of end cap -14

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SECTION 4 - BOOM & PLATFORM

4-14

– JLG Lift –

3121201

4.7 PLATFORM

Platform Sections Replacement

The platform is made up of five sections: floor, right side,
left side, back (console box mounting.) and gate. The sec-
tions are secured with huck magna grip fastener and col-
lars. Replace damaged platform sections as follows:

1. Support the huck collar with a sledge hammer or

other suitable support.

2. Using a hammer and chisel, remove the collar from

the fastener as shown in the diagram below.

3. When installing new section of platform replace

huck fasteners with 1/4 x 20 NC x 2 1/4" grade 5
bolts, flatwashers and locknuts.

4. When installing a new gate to platform, replace riv-

ets with 1/4 x 20 NC x 2 “grade 5 bolts, flatwashers
and locknuts.

4.8 ROTATOR - HELAC (PRIOR TO S/N

0300132474)

Disassembly

1. Place actuator on a clean workbench.

2. Remove all hydraulic fittings.

3. Using a suitable hammer and chisel remove the por-

tion of end cap securing setscrew.

4. Using a torch, apply heat to the setscrews on the

bottom of actuator.

5. Remove the two (2) setscrew (4) from bottom of

actuator (1). Discard setscrew.

Figure 4-11. Platform Section Replacement

Figure 4-13. Removing Portion of End Cap

Figure 4-14. Heating Setscrew

Figure 4-15. Removing Setscrew

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