JLG 600A_AJ Service Manual User Manual

Page 246

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SECTION 5 - HYDRAULICS

5-36

– JLG Lift –

3121201

3. Remove the control sleeve from the pump.

4. Remove the control inlet screen plug from the inlet

passage next to the control sleeve bore, using an
internal hex wrench (5/32”).

5. The control orifice plugs are located in threaded

passages under the servo piston cover. Remove the
servo piston cover and gasket, and remove the ori-
fice plugs using an internal hex wrench (7/32”).

6. Replace the O-ring on the bottom of the control

housing.Lightly lubricate all O-rings with clean petro-
leum jelly prior to assembly. The control spool and

sleeve are a matched set and are not available sepa-
rately.

7. Reinstall the control orifice plugs into their passages

and replace the servo piston covers.

8. Install the control inlet screen plug and torque to 20

to 30 in.lbs. (2.2 to 3.4 Nm). Always install a screen
plug (with a 0.156" (3.96 mm.) thru hole) when ser-
vicing earlier production pumps. Pumps prior to
date c ode 86 - 14 use a plug with a thread that is dif-
ferent from later units. Refer to the Service Parts
Manual for plug part numbers.

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