Document Outline

• EDB82MV752
  • This documentation is valid for 8200 motec controllers as of version
  • Contents
    • 1 Preface and general information
      • 1.1 The 8200 motec frequency inverter
      • 1.2 About these Operating Instructions ...
      • 1.3 Terminology used
      • 1.4 Legal regulations
    • 2 Safety information
      • 2.1 General safety and application instructions for Lenze controllers
      • 2.2 General safety and application instructions for Lenze motors
      • 2.3 Residual hazards
      • 2.4 Layout of the safety information
    • 3 Technical data
      • 3.1 General data/operating conditions
      • 3.2 Rated data at a mains voltage of 230 V
        • 3.2.1 Operation with rated power (normal operation)
        • 3.2.2 Operation with increased rated power
      • 3.3 Rated data at a mains voltage of 400/500 V
        • 3.3.1 Operation with rated power (normal operation)
        • 3.3.2 Operation with increased rated power
    • 4 Installation
      • 4.1 Mechanical installation
        • 4.1.1 Important notes
        • 4.1.2 Mechanical design
        • 4.1.3 Dimensions
      • 4.2 Electrical installation
        • 4.2.1 Important notes
        • 4.2.2 Installation according to EMC
        • 4.2.3 Power connections
        • 4.2.4 Control connections
    • 5 Commissioning
      • 5.1 Before you start
      • 5.2 Before switching on
        • 5.2.1 Menu structure
        • 5.2.2 Changing and saving parameters
      • 5.3 Selection of the correct control mode
      • 5.4 Commissioning - V/f characteristic control
        • 5.4.1 Commissioning without function module
        • 5.4.2 Commissioning with standard I/O function module
      • 5.5 Commissioning - vector control
        • 5.5.1 Commissioning without function module
        • 5.5.2 Commissioning with standard I/O function module
        • 5.5.3 Vector control optimisation
    • 6 Parameter setting
      • 6.1 General information
      • 6.2 Parameter setting via keypad
        • 6.2.1 Installation/commissioning
        • 6.2.2 Displays and functions
        • 6.2.3 Menu structure
        • 6.2.4 Changing and saving parameters using the keypad
        • 6.2.5 Change parameter set
        • 6.2.6 Remote parameterisation of system bus nodes
        • 6.2.7 Change entries in the user menu
        • 6.2.8 Activation of password protection
      • 6.3 Parameter setting using the LECOM-A (RS232) communication module
        • 6.3.1 Technical data
        • 6.3.2 Wiring to a host (PC or PLC)
        • 6.3.3 Parameter setting using LECOM-A (RS232)
        • 6.3.4 Additional codes for LECOM-A (RS232)
        • 6.3.5 Troubleshooting and fault elimination LECOM-A (RS232)
    • 7 Function library
      • 7.1 Operating mode
        • 7.1.1 V/f characteristic control
        • 7.1.2 Vector control
        • 7.1.3 Sensorless torque control with speed limitation
      • 7.2 Optimising the operating behaviour
        • 7.2.1 Slip compensation
        • 7.2.2 Inverter switching frequency
        • 7.2.3 Oscillation damping
        • 7.2.4 Skip frequencies
      • 7.3 Behaviour in the event of mains switching, mains failure or controller inhibit
        • 7.3.1 Start conditions/flying-restart circuit
        • 7.3.2 Controlled deceleration after mains failure/mains disconnection
        • 7.3.3 Controller inhibit
      • 7.4 Limit value setting
        • 7.4.1 Speed range
        • 7.4.2 Current limits
      • 7.5 Acceleration, deceleration, braking, stopping
        • 7.5.1 Setting of acceleration times, deceleration times and S-shaped ramps
        • 7.5.2 Quick stop
        • 7.5.3 Change of direction of rotation
        • 7.5.4 DC braking (DCB)
        • 7.5.5 AC motor braking
      • 7.6 Configuration of analog and digital setpoints and actual values
        • 7.6.1 Setpoint source selection
        • 7.6.2 Analog setpoints via terminal
        • 7.6.3 Digital setpoints via frequency input
        • 7.6.4 Setpoints via function "motor potentiometer"
        • 7.6.5 Setpoints via fixed setpoints (JOG)
        • 7.6.6 Setpoints via keypad
        • 7.6.7 Setpoints via a bus system
        • 7.6.8 Setpoint changeover (hand/remote changeover)
      • 7.7 Automatic detection of motor data
      • 7.8 Process controller
        • 7.8.1 Setting of control characteristics
        • 7.8.2 Setpoint selection for the process controller
        • 7.8.3 Actual value selection for the process controller
        • 7.8.4 Switching off process controller functions
      • 7.9 Current-limit controller
      • 7.10 Free interconnection of analog signals
        • 7.10.1 Free configuration of analog input signals
        • 7.10.2 Free configuration of analog outputs
        • 7.10.3 Free configuration of analog process data output words
      • 7.11 Free interconnection of digital signals
        • 7.11.1 Free configuration of digital input signals
        • 7.11.2 Free configuration of digital outputs
        • 7.11.3 Free configuration of digital process data output words
      • 7.12 Thermal motor monitoring
        • 7.12.1 I2t monitoring
        • 7.12.2 Temperature monitoring of the motor with PTC and earth-fault detection
      • 7.13 External fault evaluation
        • 7.13.1 External fault detection
        • 7.13.2 Reset of external faults
      • 7.14 Display of operating data, diagnostics
        • 7.14.1 Display of operating data
        • 7.14.2 Diagnostics
      • 7.15 Parameter set management
        • 7.15.1 Saving and copying parameter sets
        • 7.15.2 Parameter set changeover
      • 7.16 Individual summary of drive parameters in the user menu
    • 8 Troubleshooting and fault elimination
      • 8.1 Troubleshooting
        • 8.1.1 Status display (LEDs on the controller)
      • 8.2 LEDs on the drive controller (status display)
        • 8.2.1 Error analysis with the history buffer
      • 8.3 Drive performance in case of errors
      • 8.4 Error elimination
        • 8.4.1 Maloperation of the drive
        • 8.4.2 Fault messages on the keypad or in the parameter setting program Global Drive Control
      • 8.5 Resetting error messages
    • 9 Automation
      • 9.1 System bus function module (CAN) E82ZAFC
    • 10 DC-bus connection
    • 11 Braking operation
      • 11.1 Braking operation without additional measures
      • 11.2 Braking operation with external brake resistor
        • 11.2.1 Selection of brake resistors
        • 11.2.2 Rated data of the integrated brake transistor
        • 11.2.3 Rated data of Lenze brake resistors
    • 12 Accessories
    • 13 Application examples
      • 13.1 Pressure control
        • 13.1.1 Example 1: Simple pressure control with fixed setpoint selection
        • 13.1.2 Example 2: Simple pressure control with changeable setpoint selection
      • 13.2 Operation with mid-frequency motors
      • 13.3 Speed control
      • 13.4 Group drive (operation with several motors)
      • 13.5 Setpoint summation (base and additional load operation)
      • 13.6 Power control (torque limitation)
    • 14 Appendix
      • 14.1 Signal flow diagrams
      • 14.2 Overview of signal processing of standard I/O
        • 14.2.1 Controller with standard I/O
      • 14.3 Signal processing in the standard I/O function blocks
        • 14.3.1 Speed setpoint conditioning (NSET1)
        • 14.3.2 Process controller and setpoint processing (PCTRL1)
        • 14.3.3 Motor control (MCTRL1)
      • 14.4 Overview of signal processing of the application I/O
        • 14.4.1 Controller with application I/O
      • 14.5 Signal processing in the application I/O function blocks
        • 14.5.1 Speed setpoint conditioning (NSET1)
        • 14.5.2 Process controller and setpoint processing (PCTRL1) with Application I/O
        • 14.5.3 Motor control (MCTRL1) with Application I/O
      • 14.6 Code table
      • 14.7 Table of attributes
        • 14.7.1 Standard devices in the power range 0.25 ... 7.5 kW with standard I/O
        • 14.7.2 Standard devices in the power range 0.25 ... 7.5 kW with application I/O
    • 15 Table of keywords