Rockwell Automation SA500 Diagnostics, Troubleshooting Guide - Manual (Page 3)

Table of Contents I
C
ONTENTS
Chapter 1 Introduction
1.1
Related Publications ........................................................................................ 1-1
1.2 Typographical Conventions ............................................................................. 1-2
Chapter 2 Diagnostics and Troubleshooting
2.1
Definition of Terms Used in Diagnostics and Troubleshooting ........................ 2-1
2.2 Power-up Diagnostics in the UDC Module and PMI ........................................ 2-3
2.3 Interlock Tests ................................................................................................. 2-3
2.4 Run-time Diagnostics ...................................................................................... 2-3
2.4.1 Drive Faults ........................................................................................... 2-4
2.4.1.1 How the System Reacts to Drive Faults ................................. 2-4
2.4.1.2 MCR Output Control ............................................................... 2-5
2.4.2 Drive Warnings...................................................................................... 2-5
2.4.3 How to Clear the Drive Fault and Drive Warning Registers .................. 2-6
Chapter 3 PMI Operating Modes
3.1
Idle Mode ......................................................................................................... 3-1
3.2 PMI Run Mode................................................................................................. 3-1
3.3 Alignment Test Mode....................................................................................... 3-4
Chapter 4 Installation and Start-Up Guidelines
4.1
Using the AutoMax Programming Executive to Access the Rack ................... 4-1
4.2 Installation Requirements ................................................................................ 4-2
4.3 Installing the Motor .......................................................................................... 4-3
4.4 Installing the Drive ........................................................................................... 4-3
4.4.1 Cabinet-Enclosed Wall-Mounted Drives................................................ 4-3
4.4.2 Floor-Mounted Drives............................................................................ 4-3
4.4.3 Panel-Mounted Drives........................................................................... 4-3
4.5 Wiring the Power Module ................................................................................ 4-3
4.6 Basic Drive Interconnections ........................................................................... 4-4
4.7 Drive Inspection and Start-up Guidelines ........................................................ 4-4
4.7.1 What To Do After Unexpected Test Results ......................................... 4-5
4.7.2 Recommended Test Equipment............................................................ 4-7
4.7.3 Physically Inspecting the Equipment..................................................... 4-7
4.7.4 Physically Inspecting the Motor............................................................. 4-8
4.7.5 Checking the Installation with Power Off............................................... 4-8
4.7.6 Testing Power Modules with Power On ................................................ 4-9
4.7.7 I/O Verification..................................................................................... 4-10
4.7.7.1 Testing UDC/PMI Communication Status ............................. 4-10
4.7.7.2 Testing Rail I/O Registers ..................................................... 4-11
4.7.7.3 Testing Feedback Registers and Bits ................................... 4-12
4.7.7.4 Testing the UDC Module Test Switch Register..................... 4-13
4.7.7.5 Testing UDC Module Meter Ports ......................................... 4-14
4.7.8 Performing Uncoupled Motor Tests..................................................... 4-14
4.7.9 Running Dynamic Motor Tests ............................................................ 4-15
4.7.10 Updated Drawings and Software Listings ........................................... 4-16