Rockwell Automation SA500 Diagnostics, Troubleshooting Guide User Manual

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4-10

SA500 Diagnostics, Troubleshooting, and Start-Up Guidelines

4.7.7 I/O Verification

I/O verification consists of ensuring that all physical I/O is properly connected and
functional, and that all critical registers and bits can be accessed in the UDC dual port
memory. Before verifying the I/O, ensure that the following have been loaded to the
AutoMax rack. Note that the application tasks should not be put into run before you
have verified all I/O.

AutoMax Processor and UDC operating systems

Rack configuration

Drive parameters

All application tasks

The procedures described in the following sections are performed using the Monitor
I/O function in the AutoMax Programming Executive software.

4.7.7.1 Testing UDC/PMI Communication Status

This section describes how to test the UDC/PMI communication status registers. Use
the AutoMax Programming Executive software I/O Monitor function to display the
UDC/PMI Communication Status registers in the format listed in table 4.1.

Step 1. Examine registers 80/1080 and 84/1084 for any errors reported to the UDC

module and PMI related to UDC/PMI communication. If any bits in these
registers are on, try to determine what caused the error.

Step 2. Examine registers 81/1081 and 85/1085 for the number of messages

received by the UDC module and PMI. Over time, this 16-bit value should
increase to its maximum value (32767) and then roll over.

Step 3. Examine registers 82/1082 and 83/1083 (and 86/1086 and 87/1087) for the

number of CRC and format errors received on the UDC module (and PMI). If
either of these values is incrementing, it indicates a problem.

Table 4.1 – UDC/PMI Communication Status Register Formats

Drive

A / B

Register Name (format)

80 / 1080

UDC Module Ports A/B Status (binary)

81 / 1081

UDC Module Ports A/B Receive Count (decimal)

82 / 1082

UDC Module Ports A/B CRC Error Count (decimal)

83 / 1083

UDC Module Ports A/B Format Error Count (decimal)

84 / 1084

PMI A/B Status (binary)

85 / 1085

PMI A/B Receive Count (decimal)

86 / 1086

PMI A/B CRC Error Count (decimal)

87 / 1087

PMI A/B Format Error Count (decimal)

88 / 1088

UDC Module Ports A/B Fiber-Optic Link Status (hexadecimal)

89 / 1089

UDC Module Ports A/B Transmitted Message Count (decimal)

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