Figure 1, Fixed-field concept, Background reflectivity and placement – Banner T30 Series User Manual

Page 2: Sensor setup, Sensing reliability

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background image

R1

R2

Lenses

Object

A

Object B

or

Background

Sensing

Range

Cutoff

Distance

E

Receiver

Elements

Near

Detector

Far

Detector

Emitter

Object is sensed if amount of light at R1
is greater than the amount of light at R2

Figure 1. Fixed-Field Concept

Sensing

Axis

R2

R1

E

Figure 2. Fixed-Field Sensing Axis

In the drawings and information provided in this document, the letters E, R1, and R2 identify how the sensor’s three optical elements (Emitter “E”, Near Detector “R1”, and
Far Detector “R2”) line up across the face of the sensor. The location of these elements defines the sensing axis, see

Figure 2. Fixed-Field Sensing Axis

on page 2. The

sensing axis becomes important in certain situations, such as those illustrated in

Figure 5. Object Beyond Cutoff - Problem

on page 3 and

Figure 6. Object Beyond

Cutoff - Solution

on page 3.

Sensor Setup

Sensing Reliability

For highest sensitivity, position the target object for sensing at or near the point of maximum excess gain. Maximum excess gain for all models occurs at a lens-to-object
distance of about 40 mm (1.5 in). Sensing at or near this distance makes the maximum use of each sensor’s available sensing power. The background must be placed
beyond the cutoff distance. Note that the reflectivity of the background surface also may affect the cutoff distance. Following these guidelines will improve sensing reliability.

Background Reflectivity and Placement

Avoid mirror-like backgrounds that produce specular reflections. False sensor response will occur if a background surface reflects the sensor’s light more to the near
detector (R1) than to the far detector (R2). The result is a false ON condition (

Figure 3. Reflective Background - Problem

on page 2). To cure this problem, use a

diffusely reflective (matte) background, or angle either the sensor or the background (in any plane) so the background does not reflect light back to the sensor (

Figure 4.

Reflective Background - Solution

on page 2). Position the background as far beyond the cutoff distance as possible.

An object beyond the cutoff distance, either stationary (and when positioned as shown in

Figure 5. Object Beyond Cutoff - Problem

on page 3), or moving past the face

of the sensor in a direction perpendicular to the sensing axis, may cause unwanted triggering of the sensor if more light is reflected to the near detector than to the far
detector. The problem is easily remedied by rotating the sensor 90° (

Figure 6. Object Beyond Cutoff - Solution

on page 3). The object then reflects the R1 and R2 fields

equally, resulting in no false triggering. A better solution, if possible, may be to reposition the object or the sensor.

E = Emitter

R1 = Near Detector

R2 = Far Detector

R2

R1

E

Fixed

Sensing

Field

Strong

Direct

Reflection

to R1

Core of

Emitted

Beam

Cutoff
Distance

Reflective
Background

T30FF

Figure 3. Reflective Background - Problem

E = Emitter

R1 = Near Detector

R2 = Far Detector

R2

R1

E

Fixed Sensing Field

Strong Direct

Reflection

Away

From Sensor

Core of

Emitted

Beam

Cutoff
Distance

Reflective
Background

T30FF

Figure 4. Reflective Background - Solution

T30 Series NAMUR Fixed-Field Sensors

2

www.bannerengineering.com - tel: 763-544-3164

P/N 041685 Rev. B

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