Tweco 15XC CE Merlin PAK User Manual
Plasma cutting system
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Table of contents
Document Outline
- GENERAL INFORMATION
- Notes, Cautions and Warnings
- Important Safety Precautions
- Publications
- Note, Attention et Avertissement
- Precautions De Securite Importantes
- Documents De Reference
- Declaration of Conformity
- Statement of Warranty
- SECTION 1: INTRODUCTION & DESCRIPTION
- 1.1 SYSTEM DESCRIPTION
- 1.2 POWER SUPPLY SPECIFICATIONS
- 1.3 TORCH SPECIFICATIONS
- 1.4 OPTIONS AND ACCESSORIES
- 1.5 THEORY OF OPERATION
- SECTION 2: INSTALLATION
- 2.1 UNPACKING THE SYSTEM
- 2.2 LOCATION
- 2.3 PLASMA AND SECONDARY CONNECTIONS
- 2.4 ELECTRICAL CONNECTIONS
- 2.5 WORK AND GROUND CONNECTIONS
- 2.6 COOLANT INSTALLATION
- 2.7 AUXILIARY CONNECTIONS
- 2.8 LIFTING THE POWER SUPPLY
- SECTION 3: OPERATION
- 3.1 OPERATING CONTROLS
- 3.2 PRE-OPERATION SET-UP
- 3.3 TORCH PARTS SELECTION
- 3.4 GAS SELECTION FOR PLASMA CUTTING
- 3.5 PLASMA CUTTING OPERATION
- 3.6 HAND TORCH OPERATION
- 3.7 MACHINE TORCH OPERATION
- 3.8 PIERCING
- 3.9 GOUGING OPERATION
- 3.10 COMMON OPERATING ERRORS
- 3.11 CUTTING SPEEDS
- 3.12 SEQUENCE OF OPERATION
- SECTION 4: SERVICE
- 4.1 TORCH MAINTENANCE
- 4.2 HAND TORCH HEAD REPLACEMENT
- 4.3 MACHINE TORCH HEAD REPLACEMENT
- 4.4 HAND TORCH SWITCH REPLACEMENT
- 4.5 HAND TORCH LEADS REPLACEMENT
- 4.6 MACHINE TORCH LEADS REPLACEMENT
- 4.7 LEADS EXTENSION KITS - HAND TORCH
- 4.8 LEADS EXTENSION KITS - MACHINE TORCH
- 4.9 POWER SUPPLY MAINTENANCE
- 4.10 TROUBLESHOOTING THEORY
- 4.11 TROUBLESHOOTING GUIDE
- 4.12 SERVICE AND TEST PROCEDURES
- SECTION 5: PARTS LISTS
- 5.1 ABOUT THE PARTS LIST
- 5.2 SYSTEM COMPONENTS AND ACCESSORIES
- 5.3 ACCESS PANEL COMPONENTS
- 5.4 FRONT PANEL/CHASSIS COMPONENTS
- 5.5 REAR PANEL COMPONENTS
- 5.6 BASE COMPONENTS
- 5.7 UPPER CHASSIS COMPONENTS
- 5.8 MAIN HEATSINK COMPONENTS
- 5.9 TORCH COMPONENTS
- 5.10 TORCH ACCESSORIES
- SECTION 6: ADDITIONAL INFORMATION
- 6.1 LADDER DIAGRAM - 120 VAC
- 6.2 LADDER DIAGRAM - 15 VDC
- 6.3 DIGITAL CURRENT CONTROL INTERFACE
- 6.4 CNC INTERFACE
- 6.5 POWER SUPPLY TO REMOTE CONTROL CABLE INTERFACE
- 6.6 REMOTE CONTROL CHASSIS SCHEMATIC
- 6.7 ROUTINE MAINTENANCE SCHEDULE
- 6.8 SYSTEM SCHEMATIC