Nitrogen plasma / air secondary, Electrode tip shield cup pcm-150 torch head – Tweco 15XC Merlin User Manual

Page 68

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OPERATION

4-34

Manual 0-2251

Automated Cutting Speeds (continued)

Stainless Steel

Air Plasma / Air Secondary

General purpose cutting

Plasma @ 60 psi (4.1 bar)

Secondary @ 60 psi (4.1 bar)

Nitrogen Plasma / Air Secondary

High quality, low cost operation

Plasma @ 60 psi (4.1 bar)

Secondary @ 60 psi (4.1 bar)

NOTES:

1. Kerf widths are listed as the width of the cut at the bottom of the plate.

2. Speed, kerf width, voltage and standoff data represent realistic starting points. Adjustments may be

required to obtain optimum results.

3. The copper shield cup (9-5790) is recommended for general machine cutting. When the clear-the-plate

function of a height control is required, then the short copper shield cup (9-5801) is recommended.

4. Nitrogen plasma with CO2 secondary may be used. CO2 flowrate is 240 scfh, which requires six 50 lb

cylinders manifolded together or a bulk CO2 system. Shop compressed air is a good alternative if pro-
viding the required CO2 flowrate is not feasible.

Electrode

Tip

Shield Cup

PCM-150 Torch Head

A-03448

Material Thickness

Tip

Electrode Output Volts Amperage Speed (Per Minute)

Standoff

Pierce Height

Pierce

inches

mm

Cat #

Cat #

vdc

Amps

inches

meters

inches

mm

inches

mm

Delay (Sec)

inches

mm

16 ga

1.5

9-5747

9-5749

100

80

300

7.62

0.125

3.2

0.187

4.7

0.1

0.035

0.9

14 ga

1.9

9-5746

9-5749

110

150

300

7.62

0.187

4.7

0.187

4.7

0.1

0.055

1.4

10 ga

3.4

9-5746

9-5749

115

150

250

6.35

0.187

4.7

0.187

4.7

0.1

0.055

1.4

7 ga

4.6

9-5746

9-5749

120

150

225

5.72

0.312

7.9

0.375

9.5

0.2

0.055

1.4

1/4

6.4

9-5746

9-5749

125

150

185

4.70

0.312

7.9

0.375

9.5

0.2

0.055

1.4

3/8

9.5

9-5746

9-5749

130

150

130

3.30

0.312

7.9

0.375

9.5

0.4

0.055

1.4

1/2

12.7

9-5746

9-5749

135

150

95

2.41

0.312

7.9

0.375

9.5

0.6

0.055

1.4

3/4

19.1

9-5746

9-5749

145

150

50

1.27

0.312

7.9

0.500

12.7

0.8

0.065

1.7

1

25.4

9-5746

9-5749

150

150

25

0.64

0.312

7.9

0.500

12.7

1.5

0.065

1.7

Kerf Width

Material Thickness

Tip

Electrode Output Volts Amperage Speed (Per Minute)

Standoff

Pierce Height

Pierce

inches

mm

Cat #

Cat #

vdc

Amps

inches

meters

inches

mm

inches

mm

Delay (Sec)

inches

mm

16 ga

1.5

9-5766

9-5754

100

80

300

7.62

0.125

3.2

0.187

4.7

0.1

0.035

0.9

14 ga

1.9

9-5767

9-5754

110

150

325

8.26

0.187

4.7

0.187

4.7

0.1

0.055

1.4

10 ga

3.4

9-5767

9-5754

115

150

275

6.99

0.187

4.7

0.187

4.7

0.1

0.055

1.4

7 ga

4.6

9-5767

9-5754

120

150

200

5.08

0.312

7.9

0.375

9.5

0.2

0.055

1.4

1/4

6.4

9-5767

9-5754

125

150

170

4.32

0.312

7.9

0.375

9.5

0.2

0.055

1.4

3/8

9.5

9-5767

9-5754

130

150

130

3.30

0.312

7.9

0.375

9.5

0.4

0.055

1.4

1/2

12.7

9-5767

9-5754

135

150

95

2.41

0.312

7.9

0.375

9.5

0.6

0.055

1.4

3/4

19.1

9-5767

9-5754

145

150

35

0.89

0.312

7.9

0.500

12.7

0.8

0.065

1.7

1

25.4

9-5767

9-5754

150

150

25

0.64

0.312

7.9

0.500

12.7

1.5

0.065

1.7

Kerf Width

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