19 gas regulator operation, Gas regulator operation -20, Fabricator 181i – Tweco 181i Thermal Arc Fabricator User Manual

Page 50

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Fabricator 181i

INSTALLATION, OPERATION AND SETUP

3-20

Manual 0-5191

Wire Reel Brake Adjustment Nut

Art #

A-10361

Figure 3-15: Wire Reel Brake

3.19 Gas Regulator Operation

With the regulator connected to cylinder or pipeline, and the adjustment screw/knob fully disengaged, pressurize

as follows:

1. Stand to one side of regulator and slowly open the cylinder valve. If opened quickly, a sudden pressure

surge may damage internal regulator parts.

2. With valves on downstream equipment closed, adjust regulator to approximate working pressure. It is

recommended that testing for leaks at the regulator connection points be carried out using a suitable leak

detection solution or soapy water.

3. Purge air or other unwanted welding grade shielding gas from equipment connected to the regulator by

individually opening then closing the equipment control valves. Complete purging may take up to ten

seconds or more, depending upon the length and size of the hose being purged.

Adjusting Flow Rate
With the regulator ready for operation, adjust working flow rate as follows:

1. Adjust the gas flow rate. The recommended rate for MIG welding is 28-46 CFH. The recommended rate

for LIFT TIG welding is 10-28 CFH.

NOTE

It may be necessary to re-check the shielding gas regulator flow rate following the first weld sequence

due to back pressure present within shielding gas hose assembly.

Shutdown

Close cylinder valve whenever the regulator is not in use. To shut down for extended periods (more than 30 minutes).

1. Close cylinder or upstream valve tightly.
2. Open downstream equipment valves to drain the lines. Bleed gas into a well ventilated area and away from

any ignition source.

3. After gas is drained completely, disengage adjusting screw and close downstream equipment valves.
4. Before transporting cylinders that are not secured on a cart designed for such purposes, remove regulators.

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