Operation – Tweco HMC-410 Robotic Interface Kit User Manual

Page 16

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The inputs can accept inputs from 5 to 24 Volts, AC or DC.

Operation

The kit uses 2 soft-switches for robotic mode selection (ROB) and wire stick check enable (ELS). The ROB

soft-switch dictates the operational characteristics of the system and thus is fairly involved. The following

chart can be used to help identify which mode is required for a particular setup.

Robot

Configuration

Recommended HMC-410

Robotic Mode

ABB

Direct Control of Wire, Voltage, and Gas

1 (or 4 for 1V in is 5 Arc

Volts, 100 IPM Scale)

ABB

Master Weld On/Off style control. Welder controls things like

preflow, burnback, and postflow times and some or all wire

feed speed and arc voltage settings.

2 (or 5 for 1V in is 5 Arc

Volts, 100 IPM Scale)

Fanuc

Master Weld On/Off style control. Welder controls things like

preflow, burnback, and postflow times and some or all wire

feed speed and arc voltage settings.

3

Comau

Master Weld On/Off style control. Welder controls things like

preflow, burnback and postflow times and some or all wire

feed speed and arc voltage settings.

3

Details on these different modes are provided in the appropriate section under the Robotic Mode Selection

softswitch section for each ‘mode’.

Robotic Mode Selection (ROB):

This soft-switch selects if the robotic mode is being used, and if it is what mode is selected. The following

modes are supported:
OFF: Operates as standard 410, robotic interface is disabled.
1 (and 4): This mode selects the ABB direct control. When used with the 24 Pin Amphenol Board (870213),

the following signals are supported:

Pin

Name

Description

A

Water / Gas

Error

A loss of adequate water (cooling) or shielding gas is designated when

this line is shorted to pin J.

B

Arc

Established

The welder supplies +24 VDC with respect to pin J when an arc is estab-

lished.

C

Inch Reverse

When the robot control puts +24 VDC on this line with respect to pin J,

the HMC-410 will run the wire in reverse at the speed set in the INCH

SPEED window on the HMC-410. If EEE is selected for INCH SPEED,

the speed will be set by the voltage on pins W and X.

D

+24 VDC

Robot +24 VDC

430429-457

2-10

November 2, 1998

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