Repair – John Deere stx38 User Manual

Page 229

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3/20/97

5 - 65

POWER TRAIN

REPAIR

—Exploded View of Intermediate and Drive Shaft Components—

M42335

F

I

H

E

G

9. Measure air gaps (K and N)—(see Inspect Drive/

Intermediate Shaft Assemblies). Make any
changes in shim washer (M) and (J) thicknesses
from Shim Kit to obtain proper air gaps.

10. When proper air gap is obtained, gears should drag

slightly against feeler gauge.

NOTE: You may prefer to use a caliper to measure the

drive shaft gear stack. Remove bevel drive
gear only and reinstall rest of drive shaft
assembly. Put calliper over shim washer (M)
and lip of right-side flange bearing (L). Caliper
should read 61.6077—61.7855 mm (2.4255—
2.4325 in.).

11. Apply John Deere Never-Seez® to top surface (O)

of shifter plate and contact portions of shifter shaft
(P) and (Q) with upper and lower case halves.

12. Install shifter fork assembly.

Assemble Idler Combination Gear Assembly

STX38 (SN 210001—301382) and STX46 Transaxle:

1. Install components on idler shaft in order shown:

• washers (A and C) should be 0.632 x 1.00 x 0.026

in.

• spacer (B) should be 0.630 x 1.00 x 0.169 in.
• narrow combination gear (D) should have 35 good

teeth and wide combination gear (E) should have
12 good teeth

• idler shaft (F) should be smooth, not scored, worn,

or pitted

• shim washer(s) (G) are found in Shim Kit

STX38 (SN 301383— ) Transaxle

2. Separate and inspect assembly components:

• washers (A and E) should be 0.632 x 1.00 x 0.026

in., not scored or discolored (burnt)

• narrow combination gear (B) should have 30 good

teeth and wide combination gear (C) should have
12 good teeth, not scored or discolored (burnt)

• idler shaft (D) should be smooth and not scored,

pitted, or discolored (burnt)

• shim washer (F) is found in Shim Kit

N

K

J

M42327

M

L

M42322

O

P

Q

M42325

A

B

C

D

E

F

G

M88996

A

B

C

D

E

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