Two Brothers Racing BMW F800S/ST - Manual

Put a bead of high-temp silicone inside the bell flange.
Attach muffler assembly to motorcycle.
Tighten TBR rubber lined muffler clamp, then the 4
6x14mm screws, and lastly the muffler joint clamp.
Double check all your work.
Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Also,
remove any plastic film from the name badge(s) and or
canister clamp(s). Run the bike and enjoy. It is normal for
some white smoke to appear the first time you start the
bike. This is packing/manufacturing oil from inside the
pipe burning off. Check for gaps or leaks. If you find a
leak, a little high temperature silicon sealant should fix it.
After 50 to 100 miles, recheck all fasteners for tightness.
5.
6.
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8.
9.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Installation Instructions
Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
Remove OEM muffler assembly by loosening joint
clamp and muffler mounting bolt.
Replace OEM clamp bolt with supplied 8x40mm screw.
Install TBR slip-on tube to muffler by loosely attaching
the X-Rings to the mufflers using the 6x14mm socket
head cap screws and lock washers provided. Leave
loose for now.
1.
2.
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4.
Qty. Description Part Number
1 Muffler Canister Varies
1 Muffler Clamp Varies
1 Slip-on Tube 005-25304S
1 HARDWARE KIT 005-253-3
2 X-Ring (half) 005-7-2-3
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 8x40mm Socket Head Cap Screw 005-SH840
1 High Temp Silicone 031-P22072
1 T20 Torx Screw Hex Key 005-9-15820
1 5mm Long Handle Ball End Hex Wrench 005-9-18610
1 TBR Sticker Kit 015-10212
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Continued on pg. 2
2007 BMW
F800S
V.A.L.E.™ Slip-on Exhaust System with M-2 Canisters
Part # 005-2530406V, 005-2530407V, 005-2530408V
Parts List
Warranty
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as
is” without warranty. two brothers racing specifically disclaims any warranties of merchantability or fitness for a
particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising
from the use of these products or parts.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.