Connection diagram, Precautions for safe use, About sensor head installation – KEYENCE AP-V42A(P) User Manual

Page 2: Detection mode operation

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Variable hysteresis mode (F-2)

Two detection points may be user-configured, and hysteresis for both
may also be set.
Control output 1: Turns ON when pressure exceeds setting P1. Turns OFF

when pressure drops the selected hysteresis amount
below P1.

Control output 2: Turns ON when pressure exceeds setting P2. Turns OFF

when pressure drops the selected hysteresis amount
below P2.

Window mode (F-3)

The user may select a pair of upper (Hi) and lower (Lo) thresholds, and
the sensor turns OFF when the pressure falls outside of the resulting
range.
*Control output 1 uses a hysteresis of 0.5% of F.S., while control out-

put 2 uses a hysteresis of 0.

Hi

Lo

Output1/Output2

OFF

ON

ON

OFF

OFF

<Output 1/Output 2>

0

Application mode 1 (A-1)

This detection mode is optimum for use in suction detection applica-
tions.
Recommended heads: AP-41/41M/44
Control output 1: Suction pressure detection.

Turns ON when pressure exceeds setting P1.

Control output 2: Detection and confirmation of vacuum burst pressure

detection (or vacuum ultimate pressure).
Turns ON when the pressure falls below setting P2.

Zero shift:

Shifts the zero point immediately after setting the zero
shift timer once zero shift input is received.

P1: Pressure setting for control output 1.
T1: Zero shift timer setting (ms)
P2: Pressure setting for control output 2.
*P2 is unrelated to zero shift and is always based on the current ambi-

ent pressure.

<Output 1>

P1

Output 1

OFF

ON

OFF

0

<Output 2>

0

Output 2

OFF

ON

OFF

P2

0

0

Shift

Zero shift input

T1

<Zero shift>

Application mode 2 (A-2)

This mode is optimum for use in leak test applications.
Recommended head: AP-43
Control output 1: Leak pressure detection.

Turns ON when pressure falls below setting P1.
*Output only when zero shift input is ON.

Control output 2: Window comparator output for detection of fill pressure.

Turns OFF when pressure falls outside the range deter-
mined by upper (HI) and lower (Lo) thresholds.

P1: Pressure setting for control output 1.
HI: Upper threshold setting for control output 2.
Lo: Lower threshold setting for control output 2.
*The HI and Lo values are unrelated to zero shift and are always based

on the current ambient pressure.

Input/output circuit (AP-V41A)

Input/output circuit (AP-V42A)

Input/output circuit (AP-V41AP)

Input/output circuit (AP-V42AP)

Zero shift input circuit
(AP-V41A•V42A)

Zero shift input circuit
(AP-V41AP•V42AP)

Analog output circuit
(AP-V41A(P) only)

6. Connection Diagram

12 to 24 VDC

5 to 40 VDC

5 to 40 VDC

0V

Main circuit

Ov
ercurrent

protection circuit

Load

Load

Input/output

circuit

Analog output/
zero shift input: switchable

Brown

Blue

Black

Control

output 1

Control

output 2

White

Pink

0 V

Load

Load

Zero shift input

5 to 40 VDC

Main circuit

Ov

ercurrent

protection circuit

Input circuit

Black

White

Pink

5 to 40 VDC

Control

output 1

Control

output 2

12 to 24 VDC

0V

Main circuit

Ov
ercurrent

protection circuit

Input/output

circuit

Analog output/
zero shift input: switchable

Brown

Blue

Black

White

Pink

Load

Load

Control

output 1

Control

output 2

12 to 24 VDC

0V 20mA max.

0V 20mA max.

Load

Load

Zero shift input

Main circuit

Ov

ercurrent

protection circuit

Input circuit

Black

White

Pink

Control

output 1

Control

output 2

Short-circuit current AP-V41 5 mA max.

AP-V42 1 mA max.

Main

circuit

Blue

Pink

12 to 24 VDC

Main

circuit

Pink

Brown

Short-circuit current AP-V41P 5 mA max.

AP-V42P 1 mA max.

Analog
output (1 to 5 V)

0 V

Main

circuit

Blue

Pink

7. Precautions for Safe Use

Follow these guidelines. Failure to do so may result in product damage.

CAUTION

■ Connections

Always ground the frame ground terminal when using an off-the-shelf
switching regulator.

Use separate conduits for power line and high voltage lines, since use
of a common conduit may result in device malfunction.

Improper wiring may result in the device becoming excessively hot or
in device damage.

Sensor head connectors that have been pressure-connected once can-
not be used again.

■ Notice about CE marking

Attach the ferrite core (OP-87505) if you extend a sensor head cable/
amplifier power cable to 3 m or more to use.
(Attachment position: within 100 mm from the amplifier unit of a
power cable, Number of turns: 2)

■ Other

Do not use this sensor with corrosive gasses or liquids.

Do not insert objects such as wire into the pressure insertion area.
Doing so may result in the device failing to operate properly due to
damage to the pressure-sensitive elements.

Do not use sharp-tipped objects to press the setting keys.

8. About Sensor Head Installation

Common

Do not subject the case to pressure sufficient to deform
its shape during installation.

AP-41(M) •

Use a torque of 0.3 N

m or lower to tighten the screws

43 • 44

for the sensor head conduits.

AP-48

Use a torque of 5 N

m or lower to tighten the screws for

the sensor head conduits.
Take care that no foreign objects enter the sensor when
opening one of the pressure ports to atmospheric air.
Take care not to bend the pressure ports.
Connect the “High” port to the high-pressure side of the
system and the “Low” port to the low-pressure side.

9. Detection Mode Operation

General-purpose mode (F-1)

This mode allows the user to configure 2 detection points.
Control output 1: Turns ON when pressure exceeds setting P1.
Control output 2: Turns ON when pressure exceeds setting P2.

*Hysteresis during general-purpose mode and application mode 1/2

operation is 0.5% of F.S. during standard and high-speed mode op-
eration, and is 0.1% of F.S. during high-resolution mode operation.

<Output 1>

P1

0

Output 1

OFF

ON

OFF

P2

0

OFF

ON

OFF

<Output 2>

Output 2

<Output 1>

P1

Output1

Zero shift input

OFF

ON

OFF

ON

0

<Output 2>

Hi

Lo

Output 2

OFF

ON

OFF

OFF

ON

P2

OFF

ON

OFF

H2

0

<Output 2>

Output 2

<Output 1>

P1

H1

Output 1

OFF

ON

OFF

0

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