Troubleshooting the gas control system, Vermont castings, majestic products: dvr33, Start – Vermont Casting DVR33 User Manual

Page 30

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Vermont Castings, Majestic Products: DVR33

10004920

SIT 822 Valve with a Honeywell Electronic Igniter

NOTE: Remove glass before servicing.

START

TURN GAS SUPPLY OFF

TURN ON/OFF SWITCH

TO CALL FOR HEAT

POWER TO MODULE

(24V NORMAL)

APRK ACROSS

IGNITOR SENSOR GAP

YES

YES

YES

TURN GAS ON

PILOT BURNER LIGHTS?

SPARK STOPS WHEN

PILOT IS LIT?

MAIN BURNER LIGHTS?

SYSTEM RUNS UNTIL

ON/OFF SWITCH IS IN

"OFF" POSITION

TROUBLESHOOTING

ENDS

YES

YES

YES

NO

NO

NO

NO

NO

NO

CHECK: LINE VOLTAGE (120VAC)

LOW VOLTAGE TRANSFORMER
(19.5 minimum VAC)
ON/OFF SWITCH
WIRING CONNECTIONS

UNPLUG IGNITION LEAD

AND CHECK SPARK

AT MODULE

(24VAC normal)

SPARK OK?

REPLACE MODULE

CHECK IGNITION CABLE GROUND WIRING, CERAMIC INSULATOR
AND GAP. CORRECT AS NECESSARY

CHECK BOOT OF IGNITION CABLE FOR SIGNS OF MELING OR

BUCKLING. TAKE PROTECTIVE ACTION TO SHIELD
CABLE AND BOOT FROM EXCESSIVE TEMPERATURES.

CHECK THAT ALL MANUAL GAS VALVES ARE OPEN, SUPPLY TUBING

AND PRESSURES ARE GOOD, AND PILOT BURNER ORIFICE
IS NOT BLOCKED.

CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND

PILOT OEPRATOR ON GAS CONTROL.

CHECK FOR 24VAC ACROSS PV-MVPV TERMIANLS ON MODULE IF

VOLTAGE IS OKAY, REPLACE GAS CONTROL IF NOT, REPLACE
MODULE.

NOTE: IF S8600B GOES INTO LOCKOUT, RESET SYSTEM.

CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE.
CLEAN FLAME ROD.
CHECK ELECTRICAL CONNECTIONS BETWEEN FLAME ROAD & MODULE.
CHECK FOR CRACKED CERAMIC FLAME ROD INSULATOR.
CHECK FOR CRACKED CERAMIC FLAME ROD INSULATOR.
CHECK THAT PILOT FLAME COVERS FLAME ROD AND IS STEADY BLUE
ADJUST PILOT FLAME.
IF PROBLEM PERSISTS, REPLACE MODULE.

CHECK FOR 24VAC ACROSS MV-MVPV TERMINALS IF NO

VOLTAGE, REPLACE MODULE.

CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND GAS

CONTROL. IF OKAY, REPLACE GAS CONTROL, OR GAS CONTROL
OPERATOR.

NOTE: IF S8600B GOES INTO LOCKOUT, RESET SYSTEM.

CHECK FOR CONTINUITY OF IGNITION CABLE AND GROUND WIRE.

NOTE: IF GROUND IS POOR OR ERRATIC, SHUTDOWN MAY OCCUR
OCCASIONALLY EVEN THOUGH OPERATION IS NORMAL AT THE TIME
OF CHECKOUT.

CHECK THAT THE PILOT FLAME COVERS FLAME ROAD AND IS STEADY

AND BLUE.

IF CHECKS ARE OKAY, REPLACE MODULE

NO

YES

Troubleshooting the Gas Control System

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