Vortech 2006-2010 6.1L Hemi Cars (Charger, Challenger, Magnum, 300C) - Manual (Page 28)

P/N: 4CL020-010 v6.0, 02/28/2012
©2012 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured
14
ALUMINUM
TUBE
CHARGE AIR
COOLER
SURGE
TANK
RESERVOIR
WATER PUMP
WATER COOLER
NOTE: 300C USES PARTS IN THIS
CONFIGURATION AND WITH THE
CAC RADIATOR MOUNTED ABOVE
THE BUMPER
300C AND
CHALLENGER
ONLY
ALL OTHER VEHICLES
USE STRAIGHT HOSE
Non-300C only
300C only
MOLDED RUBBER ELBOW
9. CHARGE AIR COOLER RADIATOR INSTALLATION con’t
Fig. 9-g
Fig. 9-h (300C/Challenger Only)
Fig. 9-f
4. With the hard plastic bumper installed on the
vehicle position the CAC radiator with brackets
underneath the steel bumper and centered. Mark
the four frontmost mounting bracket holes to be
drilled. Remove assembly, drill 11/64” holes and
install the CAC radiator using four #12 sheet
metal screws. (See Fig. 9-d and Fig 9-g).
5. Connect the water pump discharge to the bot-
tom hose barb on the CAC radiator using the
supplied 90º hose (and additional straight hose
if needed). See Figure 9-f for CAC hose rout-
ing.
6. Connect the upper hose barb on the cooler ra-
diator to the water inlet fitting on the CAC core
using the supplied hose mender, hose, and a
molded 90 degree hose. Drill a hole in the plas-
tic side panel as needed to allow smooth hose
routing. (For 300C and Challenger vehicles use
the supplied aluminum tube to extend the line
into the engine bay above the driver side valve
cover as shown in Fig. 9-h).
7. Remove cap from surge tank and slowly fill sys-
tem with 25%/75% coolant/water mix. Check
for leaks.
8. Re-install the front inner and outer fascias and
fender liner in reverse of removal.
ALUMINUM
TUBE