Vortech 2006-2010 6.1L Hemi Cars (Charger, Challenger, Magnum, 300C) - Manual (Page 30)

P/N: 4CL020-010 v6.0, 02/28/2012
©2012 Vortech Engineering, Inc.
All Rights Reserved, Intl. Copr. Secured
16
10. SUPERCHARGER DISCHARGE ASSEMBLY INSTALLATION con’t
Fig. 10-e
Fig. 10-f
Fig. 10-g
I. (5.7L engine only) Remove a nut from the
driver side front corner of the colored insert and
install the “front engine cover bracket” onto the
underside of the engine cover (See Fig 10-e).
J. (5.7L engine only) Install the engine cover
on the passenger side factory pedestals. Using
the supplied ¼” hardware connect the “upper
bracket” to the “lower bracket” as shown. Slots
allow the height to be adjusted as needed.
K. (2009-2010 5.7L models only) Cut the
blue w/green wires from the OEM harness ap-
proximately 1” from the IAT female connector.
Locate the supplied Intake Air Temperature (IAT)
harness and cut off the male connector. Slide a
piece of supplied heat shrink tubing over each of
the OEM IAT wires. Solder the ends of the OEM
wires to the new harness (the color of the wires
does not matter). Insulate the connections by
shrinking the sleeve with the proper amount of
heat. Route the wires under the throttle body to
the driver’s side. Protect the wires with split loom
or another suitable means and route them away
from heat, sharp edges, and other hazards. Butt
connectors have been supplied for temporary
connection if a solder joint cannot be completed
at installation time.
L. Install the OEM (2009-2010 5.7L models use
the supplied sensor) air temperature sensor into
the hole in the discharge tube that connects the
CAC outlet to the throttle body using the supplied
grommet.
M. Install the discharge tube using the supplied 90º
silicon elbow (if necessary, rotate the engine
breather tube so that it does not interfere with
the discharge duct).
N. The IAT sensor wires must be lengthened in order
to reach the new IAT sensor mounting location
in the discharge duct. If an extension harness
is not included use the supplied wire and crimp
connectors to accomplish this. (Soldering is
recommended).
O. Plug in the IAT sensor and tighten hose clamps
on each connection.
P. Re-install the front bumper cover using the sup-
plied replacement plastic rivets.
AIR TEMPERATURE
SENSOR