Vortech 2006-2010 6.1L Hemi Cars (Charger, Challenger, Magnum, 300C) - Manual (Page 31)

P/N: 4CL020-010 v6.0, 02/28/2012
©2012 Vortech Engineering, Inc
All Rights Reserved, Intl. Copr. Secured
17
11. FUEL PUMP BOOSTER INSTALLATION (SRT8 AND 2009-2010 5.7L
MODELS ONLY. 2006-2008 5.7L SKIP TO SECTION 12)
A. Open trunk and remove carpet to expose the
Styrofoam organizer in the spare tire well and
remove the organizer. Using the FPB mounting
plate as a template, mark (2) drill hole locations.
Using a 17/64” drill bit, drill through, at the two
marked locations (see Fig. 11-a).
B. Secure the supplied FPB to the mounting plate
with the provided # 10 hardware screws, wash-
ers, and nylock nuts. Then mount the FPB as-
sembly to the two previously drilled 17/64” holes
in the spare tire well using the provided ¼-20
screws, washers, and nylock nuts.
C. Locate the rubber grommet on the driver’s side
of the firewall. Make a small slice in the grom-
met.
D. Remove the two plastic clips securing the under
dash cover. Set aside the cover to be installed
in a later step. (See Fig. 11-b)
E. Lift up the driver side plastic door sill running
across the door and remove. (See Fig. 11-c) It
will be reinstalled in a later step.
F. Remove the rear seat by lifting up on each side
of the lower section. (The upper section does
not need to be removed)
G. Locate the supplied 1/8” nylon Instrument tubing
and install it into the 1/4” plastic split loom.
H. Route the 1/8” nylon tube assembly along the
door sill to the FPB previously installed in the
trunk. Secure the loom with provided tie wraps.
Locate the 7/64 vacuum hose and cut a 2” piece
and install one end on the 1/8” nylon tube and
the other end to the vacuum port on the FPB.
Secure hose connections with tie wraps. This
will be used for boost reference.
I. Route the other end of the 1/8” nylon tube
assembly loom through the firewall grommet
(Previously cut in step 11-C) and into the engine
bay. Continue routing the tube assembly to the
5/32” tee fitting installed in the bypass valve
line. (Previous step 10-D) Cut another 2” piece
of 7/64” vacuum hose and attach to tee fitting.
Secure with plastic tie wraps.
Fig. 11-a
Fig. 11-b
Fig. 11-c
DOOR SILL
NOTE: When routing tubing, ensure nylon tubing
does not get kinked or potentially pinched
during vehicle operation.
DRILL TWO 17/64”
HOLES