Document Outline

• MBS Hydraulic Presses Version 3.2
• Preface
• Contents
• 1: Introduction
  • MBS Modular Block System
  • Categories / requirement classes
  • Overview of manual
  • Definition of symbols
  • Terminology
• 2: Overview
  • Software package
  • Range
• 3: Safety
  • Safety guidelines
    • Use of qualified personnel
    • Warranty and liability
    • Application guidelines
    • Standards
  • Fault detection
  • Fault detection techniques
    • Feasibility test
    • Pulsed input signals
    • Self test on the outputs
    • Fault prevention
• 4: Intended Use
  • System software
  • Intended use of the standard function blocks
    • SB051: Operating mode selector switch 1 from 8
    • SB052: Operating mode selector switch 2 from 6
    • SB059: Two-hand monitoring
    • SB061: Emergency stop monitoring
    • SB063: Emergency stop monitoring
    • SB064: Safety gate monitoring
    • SB065: Feedback loop monitoring
    • SB066: Safety gate monitoring
    • SB067: Feedback loop monitoring
    • SB068: Monitoring ESPE/AOPDs with guarding and control function
    • SB069: Monitoring ESPE/AOPDs with guarding function
    • SB070: Initialisation of administration data block (DB015)
    • SB071: Initialisation of administration data blocks (DB015/DB016/DB017)
    • SB072: Temporary suspension of safety functions
    • SB075: Controlling and monitoring safety gates with guard locking
    • SB086: Overrun control on linear-driven presses
    • SB087: Driving/monitoring the position of a single hydraulic valve (poppet and directional control valve)
    • SB088: Driving/monitoring the position of a dual hydraulic valve (poppet and directional control valve)
    • SB089: Sequential driving/monitoring the position of two hydraulic valves (poppet valve and directional control valves)
    • SB092: Enable switch
    • SB097: Monitoring muting lamps
• 5: MBS Basics
  • Block design
    • Structure
    • Formal parameters and actual parameters
  • Administration data blocks DB015, DB016 and DB017
    • Structure of the administration data blocks
    • Blocks contained in the administration data blocks
  • Input parameter SSNR
    • Example
  • Fault diagnostics
    • Error types
    • Fault diagnostics using the administration data blocks
  • Temporary flag range in MBS blocks
  • Output parameter FG/ENBL
  • Assignment of input and output parameters
  • Minimum scan time
  • Global parameters
• 6: Standard Function Blocks
  • Guidelines for selecting standard function blocks
  • Emergency stop monitoring
    • SB061 NA_1
    • SB063 E-STOP
  • Safety gate monitoring
    • SB066 ST-K4
    • SB064 S-GATE
  • Feedback loop monitoring
    • SB067 RFK-K4
    • SB065 FBL
  • Initialising the administration data bocks
    • SB070 INIT-MBS
    • SB071 INIT-MBS
  • SB051: Operating mode selector switch, 1 from 8
    • Block header
    • Input parameters
    • Output parameters
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB052: Operating mode selector switch, 2 from 6
    • Block header
    • Input parameters
    • Output parameters
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB059: Two-hand monitoring
    • Block header
    • Input parameters
    • Output parameters
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB061: Emergency stop monitoring, category 4
    • Block header
    • Input parameters
    • Output parameters
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB063: Emergency stop monitoring, category 4
    • Input parameters
    • Output parameters
    • Function test
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB064: Safety gate monitoring
    • Block header
    • Input parameters
    • Output parameters
    • Functions
    • Error messages
    • Global parameters used in the administration data blocks
    • Blocks required
  • SB065: Feedback loop monitoring
    • Block header
    • Input parameters
    • Output parameters
    • Functions
    • Error messages
    • Global parameters used in the administration data blocks
    • Blocks required
  • SB066: Safety gate monitoring
    • Block header
    • Input parameters
    • Output parameters
    • Functions
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB067: Feedback loop monitoring
    • Block header
    • Input parameters
    • Output parameters
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB068: Monitoring ESPE/AOPDs with guarding and control function
    • Block header
    • Input parameters
    • Output parameters
    • Function
    • Cycle modes
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
    • Diagrams for ESPE/AOPD
      • Timing diagram for "guard only" mode of ESPE/AOPD
      • Timing diagram for "double break" mode of ESPE/AOPD
  • SB069: Monitoring ESPE/AOPDs with guarding function
    • Block header
    • Input parameters
    • Output parameters
    • Function
    • Error messages
    • Global parameters used in the administration data blocks
    • Blocks required
    • Timing diagram
  • SB070: Initialisation of administration data block DB015
    • Block header
    • Input parameters
    • Function
    • Error messages
    • Blocks required
  • SB071: Initialisation of administration data blocks
    • Block header
    • Input parameters
    • Function
    • Error messages
    • Blocks required
  • SB072: Temporary suspension of safety functions (ESPE/AOPD muting)
    • Block header
    • Input parameters
    • Output parameters
    • Operating modes
      • Terminology
      • Sequential muting mode (muting when entering the danger area)
      • Parallel muting mode (muting when leaving the danger area)
      • Parallel muting mode (muting when entering and leaving the danger area)
    • Safety guidelines
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
    • Cycle diagrams
      • Parallel muting cycle
      • Sequential muting cycle
  • SB075: Controlling and monitoring safety gates with guard locking
    • Block header
    • Input parameters
    • Output parameters
    • Operating modes
      • Start-up disabler (input parameter AuSt)
      • Reset lock (input parameter ARSt)
      • Function test on the gate (input parameter NoFT)
    • Procedures
      • Unlock
      • Lock
      • Machine halted (input parameter MRun)
      • Function test on the safety gate
    • Additional safety guidelines
    • Error messages
    • Global parameters used in the administration data blocks
    • Blocks required
  • SB086: Overrun control on linear-driven presses
    • Block header
    • Input parameters
    • Output parameters
    • Procedures
    • Timing diagram
    • Error messages
    • Global parameters used in the administration data blocks
    • Blocks required
  • SB087: Driving/monitoring the position of a single hydraulic valve (poppet and directional control valve)
    • Block header
    • Input parameters
    • Output parameters
    • Function
    • Safety guidelines for input parameters TOn and TOff
    • Settings for the parameters TOn and TOff
      • Poppet valves
      • Directional control valves
      • Setting reaction times
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB088: Driving/monitoring the position of a dual hydraulic valve (poppet and directional control valve)
    • Block header
    • Input parameters
    • Output parameters
    • Function
    • Safety guidelines for input parameters TOn and TOff
    • Settings for the parameters TOn and TOff
      • Poppet valves
      • Directional control valves
      • Setting reaction times
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB089: Sequential driving/monitoring the position of two hydraulic valves (poppet and directional control valves)
    • Block header
    • Input parameters
    • Output parameters
    • Function
    • Safety guidelines for input parameters TOn and TOff
    • Settings for the parameters TOn and TOff
      • Poppet valves
      • Directional control valves
      • Setting reaction times
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB092: Enable switch
    • Block header
    • Input parameters
    • Output parameters
    • Function
    • Switching diagrams
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
  • SB097: Monitoring muting lamps
    • Block header
    • Input parameters
    • Output parameters
    • Wiring the output parameters
    • Wiring diagram
    • Function
    • Guidelines for the design and layout of the muting lamps
    • Error messages
    • Global parameters used in administration data block DB015
    • Blocks required
    • Timing diagrams
• 7: Link Blocks
  • Check list
• 8: Examples
  • Applications and parameters of individual blocks
  • Emergency stop monitoring with manual start (start-up and operation), category 4
  • Emergency stop monitoring with automatic start-up, manual start (operation) and function test, category 4
  • Feedback loop monitoring (shutdown with two contactors connected in series), category 4
  • Feedback loop monitoring (shutdown with two main contactors connected in series and pulsed outputs), category 4
  • Feedback loop monitoring (selective shutdown), category 4
  • E-STOP monitoring with monitoring of feedback loop, category 4
  • Safety gate monitoring with manual start and manual restart, category 2
  • Safety gate monitoring with automatic start and manual restart, category 2
  • Safety gate monitoring with manual start and manual restart, category 4
  • Safety gate monitoring with automatic start and manual restart, category 4
  • Safety gate monitoring with manual start and manual restart, category 4
  • Safety sensors PSEN 2.1p and PSEN 2.1p-11 with block SB066 (ST_K4)
  • ESPE/AOPD in guard mode with automatic function test (SB068)
  • ESPE/AOPD in single break mode with cycle reset via a pulse at top dead centre (TDC)
  • ESPE/AOPD in guard mode with automatic function test (SB069)
  • Monitoring muting lamps
  • Safety gate monitoring with guard locking, automatic start and manual restart, category 4
• 9: Appendix
  • Assignment table: category and requirement class
  • Standard function blocks: current versions
  • Changes to the standard function blocks
    • SB051: Operating mode selector switch, 1 from 8
    • SB052: Operating mode selector switch, 2 from 6
    • SB059: Two-hand monitoring
    • SB061: Emergency stop monitoring
    • SB063: Emergency stop monitoring
    • SB064: Safety gate monitoring
    • SB065: Feedback loop monitoring (RFK)
    • SB066: Safety gate monitoring
    • SB067: Feedback loop monitoring (RFK)
    • SB068: Monitoring ESPE/AOPDs with guarding function
    • SB069: Monitoring ESPE/AOPDs with guarding function
    • SB070: Initialisation of administration data block (DB015)
    • SB071: Initialisation of administration data blocks (DB015/DB016/DB017)
    • SB072: Temporary suspension of safety functions (ESPE/AOPD muting)
    • SB075: Controlling and monitoring safety gates with guard locking
    • SB085: Driving and monitoring a hydraulic directional control valve
    • SB086: Overrun control on linear-driven presses
    • SB087: Driving/monitoring the position of a single hydraulic valve (poppet and directional control valve)
    • SB088: Driving/monitoring the position of a dual hydraulic valve (poppet and directional control valve)
    • SB089: Driving/monitoring the position of two hydraulic valves (poppet and directional control valve)
    • SB092: Enable switch
    • SB097: Monitoring muting lamps
  • Changes to the operating manual
    • Changes from Version III to Version IV
    • Changes from Version IV to Version V
    • Changes from Version V to Version VI
    • Changes in Version 19 203-07
  • Allocation of safety subroutine numbers - enable flags
• Contact addresses