Ford 4.6l in-tank fuel pump installation – Paxton Superchargers Mustang Cobra, NOVI 1000 System User Manual

Page 27

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P/N: 4809640

©2006 Paxton Automotive

All Rights Reserved, Intl. Copr. Secured

03APR06 v1.0 01Cobra(4809640v1.0)

1

A.

Raise the rear of the car and support it with

jack stands .

B.

Open the fuel door and remove the fuel cap

and the three filler neck screws using a 10mm

socket .

C.

Remove the fuel filter inlet line with a 3/8"

spring-lock tool .

D.

With the weight of the fuel tank supported

with a jack, remove the bolts securing the two

fuel tank straps .

E.

Slowly lower the fuel tank, allowing it to lean

over with the filler side up until the electrical

connections leading to the center mounted

fuel pump are revealed . Disconnect these two

electrical connections .

F.

Remove the six bolts securing the fuel pump

access cover (on top of the fuel tank) with an

8mm wrench . Depress the two clips securing

the plastic fuel pump enclosure and slide it

out of the tank . The fuel sender float is

attached to the fuel pump enclosure and must

be handled with care . Ensure that the tank has

been lowered enough to remove the fuel pump

enclosure .

G.

Cut the two fuel pump power wires about 1"

from the fuel pump electrical connector .

Noting the corresponding (+) and (-) connec-

tions, splice the supplied wiring harness into

place using two butt connectors .

H.

Remove the two screws securing the plastic

fuel pump outlet manifold to the enclosure

cap . Pull the manifold up and away from the

fuel pump .

I.

Remove the three screws securing the fuel

pump enclosure's cover using a 3/16" nut

driver and remove the cover . Modify the fuel

pump cover as shown . (See Figs. 8.a, 8-b .)

This allows the larger O .D . pump to fit in the

cover .

Fig. 8-a

Fig. 8-b

Section 8

FORD 4.6l IN-TANK FuEl PuMP INSTAllATION

8.

FORD 4.6L IN-TANK FUEL PUMP

INSTALLATION (1998-2001 MODELS)

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