Vectronics VEC-1500K User Manual

Page 35

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Wrap wire for mechanical hold

Chassis BNC connector

Chassis DIN connector

Sleeve exposed connector terminals

Heat hollow terminal pin

Sleeve

Apply solder to opening

Make sure all wire strands are dressed cleanly. A stray strand hanging off a
connector lug or terminal could cause a short circuit later on.

Soldering--Good and Bad

If a connection is bad there will be tell-tale signs. By the same token, if a
connection is technically "perfect", there will be tell-tale signs of that, too! Here
are some visual clues for recognizing each:

Solderability vs Retraction:

Solder adheres when surface areas are activated

and bonding sites are available. If preparation is "good", the entire solderable
area is available for bonding, allowing solder to flow outward and adhere
uniformly. If preparation is "bad", surfaces resist bonding and the connection
shows evidence of retraction. Here, solder may appear to "roll down" to a
visible margin on metal surfaces, and "potholes" may be present where solder
failed to adhere.

uneven coverage,

pits, retraction.

Pad Contamination--

Wire Contamination--

Wire okay

Pad okay

uneven margin, retraction.

The cure for retraction is usually better PC board cleaning or lead preparation.
If component lead contamination is a problem, heavy oxides can be removed
easily by scraping with a hobby knife or swiping with emery cloth. A pencil
eraser will clean pads without removing tinning.

How Much Solder is Enough

In a good connection, solder appears bright, shiny, and uniformly distributed.
Also, the surface of the connection may appear slightly concave due to strong
forces of adhesion pulling solder outward during wetting. Avoid using excess
solder. If the connection looks like a "solder mound" instead of a "solder
volcano", you've applied too much!

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