2 twinsafe, 1 the i/o construction kit is extended safely, 2 safety concept – BECKHOFF EL6930 User Manual

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System description

10

EL6930

2.2 TwinSAFE

2.2.1

The I/O construction kit is extended safely

With the TwinSAFE Terminals, Beckhoff offers the option of simply expanding the proven Bus Terminal
system, and to transfer the complete cabling for the safety circuit into the already existing fieldbus cable.
Safe signals can be mixed with standard signals without restriction. This saves design effort, installation
and material. Maintenance is simplified significantly through faster diagnosis and simple replacement of
only a few components.

The new ELx9xx series Bus Terminals only include three basic functionalities: digital inputs EL19xx,
digital outputs EL29xx and a logic unit EL6930. For a large number of applications, all sensors and
actuators can be wired on these Bus Terminals. The required logical link of the inputs and the outputs is
handled by the EL6930. For small to medium-sized configurations, the tasks of a fail-safe PLC can thus
be handled within the Bus Terminal system.

2.2.2

Safety concept

TwinSAFE: Safety and I/O technology in one system

Extension of the familiar Beckhoff I/O system with TwinSAFE terminals

Freely selectable mix of safe and standard signals

Logical link of the I/Os in the EL6930 TwinSAFE logic terminal

Safety-relevant networking of machines via bus systems

TwinSAFE protocol (FSoE)

Transfer of safety-relevant data via any media (“genuine black channel”)

TwinSAFE communication via fieldbus systems such as EtherCAT, Lightbus, PROFIBUS or
Ethernet

IEC 61508:2010 SIL 3 compliant

Configuring instead of wiring: the TwinSAFE configurator

Configuration of the TwinSAFE system via the TwinCAT System Manager

System Manager for editing and displaying all bus parameters

Certified function blocks such as emergency stop, operation mode, etc.

Simple handling

Typical function blocks for machine safety

any bus connection with the EL6930 TwinSAFE logic terminal

TwinSAFE logic Bus Terminal EL6930

Link unit between TwinSAFE input and output terminals

Configuration of a simple, flexible, cost-effective, decentralized safety controller

No safety requirements for higher-level control system

TwinSAFE enables networks with up to 65535 TwinSAFE devices

TwinSAFE logic terminal can establish up to 127 connections (TwinSAFE connections) and a
PROFIsafe slave connection to a PROFIsafe master controller.

Several TwinSAFE logic terminals are cascadable in a network

Safety functions such as emergency stop, protective door etc. are already included

Suitable for applications up to SIL 3 according to IEC 61508:2010 and
DIN EN ISO 13849-1:2006 (Cat 4, PL e).

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