2 troubleshooting summary general – Bronkhorst IN-FLOW User Manual

Page 31

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BRONKHORST HIGH-TECH B.V.

9.17.022

page 31

7.2

Troubleshooting summary general

Symptom

Possible cause

Action

No output signal

No power supply

1a) check power supply

1b) check cable connection

Output stage blown-up due to long

lasting shortage and/or high-voltage

peaks

1c) return to factory

Supply pressure too high, or differential

pressure across meter too high

1d) lower supply pressure

Valve blocked/contaminated

1e) connect 0 .. 15 Vdc to valve and

slowly increase voltage while supply

pressure is ‘on’. The valve should open

at 7V ± 3V; if not open, then cleaning

parts and adjust valve (qualified

personnel only)

Screen in inlet fitting blocked

1f) clean screen

Sensor/capillary failure

1g) return to factory

Maximum output signal

Output stage blown-up

2a) return to factory

Sensor/capillary failure

2b) return to factory

Output signal much lower than

setpoint signal or desired flow

Screen blocked/contamined

3a) clean screen

LFD blocked/contaminated and/or liquid

in meter

3b) remove LFD and clean; dry meter

with air or

N

2

Valve blocked/contaminated

3c) clean valve

Valve internals damage (swollen seat in

plunger)

3d) replace plunger assembly and adjust

valve or return

Incorrect type of gas is used and/or

pressure/diff. pressure

3e) try instrument on conditions for

which it was designed

Flow is gradually decreasing

Condensation, occurs with

NH

3

,

hydrocarbons such as

C H ,C H

3 8

4 10

etc.

4a) decrease supply pressure and/or

heat gas to be measured

Valve adjustment has changed

4b) see ‘1e’

Oscillation

Supply pressure/diff. pressure too high

5a) lower pressure

Pipeline too short between pressure

regulator and MFC

5b) increase length or diameter of piping

upstream

Pressure regulator is oscillating

5c) replace pressure regulator or try ‘5b’

Valve sleeve or internals damaged

5d) replace damaged parts and adjust

valve, see ‘1e’ or return to factory

Controller adjustment wrong

5e) adjust controller

Small flow at zero setpoint

Valve leaks due to damaged plunger or

dirt in orifice

6a) clean orifice and/or, when replacing

plunger assembly, see ‘1e’

Pressure too high or much too low

6b) apply correct pressure

Note: For other (more specific) problems see also troubleshooting parts in other documents.

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