Flowserve IDP CPXV - Manual (Page 2)

CPXV and CPXRV USER INSTRUCTIONS ENGLISH 71569193 09-14
Page 2 of 48
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CONTENTS
Page Page
1 INTRODUCTION AND SAFETY 4
1.1 General ............................................................ 4
1.2 CE marking and approvals .............................. 4
1.3 Disclaimer ........................................................ 4
1.4 Copyright ......................................................... 4
1.5 Duty conditions ................................................ 4
1.6 Safety .............................................................. 5
1.7 Nameplate and safety labels ........................... 9
1.8 Specific machine performance ........................ 9
1.9 Noise level ....................................................... 9
2 TRANSPORT AND STORAGE 10
2.1 Consignment receipt and unpacking ............. 10
2.2 Handling ........................................................ 10
2.3 Lifting ............................................................. 10
2.4 Storage .......................................................... 11
2.5 Recycling and end of product life .................. 11
3 DESCRIPTION 11
3.1 Configurations ............................................... 11
3.2 Name nomenclature ...................................... 11
3.3 Design of major parts .................................... 11
3.4 Performance and operating limits.................. 12
4 INSTALLATION 13
4.1 Location ......................................................... 13
4.2 Part assemblies ............................................. 13
4.3 Foundation ..................................................... 13
4.4 Grouting ......................................................... 13
4.5 Piping ............................................................. 13
4.6 Electrical connections .................................... 15
4.7 Protection systems ........................................ 16
5 COMMISSIONING, START-UP, OPERATION
AND SHUTDOWN
16
5.1 Pre-commissioning procedure ....................... 16
5.2 Pump lubricantsError! Bookmark not defined.
5.3 Open impeller clearance ............................... 19
5.4 Direction of rotation ....................................... 19
5.5 Guarding ........................................................ 20
5.6 Priming and auxiliary supplies ....................... 20
5.7 Starting the pump .......................................... 20
5.8 Running the pump ......................................... 21
5.9 Stopping and shutdown ................................. 22
5.10 Hydraulic, mechanical and electrical duty .. 23
6 MAINTENANCE 23
6.1 General .......................................................... 23
6.2 Maintenance schedule ................................... 24
6.3 Spare parts ..................................................... 25
6.4 Recommended spares ................................... 25
6.5 Tools required ................................................ 25
6.6 Casing, seal housing and fastener torques ... 26
6.7 Setting impeller clearance .............................. 26
6.8 Renewal clearances ....................................... 27
6.9 Disassembly ................................................... 27
6.10 Examination of parts .................................... 29
6.11 Assembly ..................................................... 29
7 FAULTS; CAUSES AND REMEDIES 32
8 PARTS LISTS AND DRAWINGS 34
8.1 CPXV ............................................................. 34
8.2 CPXRV ........................................................... 35
8.3 CPXV jacketed ............................................... 36
8.4 CPXV molten salt version .............................. 37
8.5 CPXV and CPXRV bearing options ............... 39
8.6 CPXV and CPXRV sealing and drive
options
…. ....................................................... 42
8.7 Parts interchangeability .................................. 45
8.8 General arrangement drawing ....................... 46
9 CERTIFICATION 46
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS
46
10.1 Supplementary User Instruction manuals ... 46
10.2 Change notes .............................................. 46
10.3 Additional sources of information ................ 46