Flowserve HED Worthington - Manual (Page 2)

HED/HED-DS USER INSTRUCTIONS ENGLISH 85392695 – 06/14
Page 2 of 64
CONTENTS
PAGE
CONTENTS ............................................................... 2
1 INTRODUCTION AND SAFETY ............................ 4
1.1 General ............................................................ 4
1.2 CE marking and approvals ............................... 4
1.3 Disclaimer ........................................................ 4
1.4 Copyright .......................................................... 4
1.5 Duty conditions ................................................ 4
1.6 Safety ............................................................... 5
1.7 Nameplate and safety labels ............................ 8
1.8 Specific machine performance ......................... 8
1.9 Noise level ........................................................ 8
2 TRANSPORT AND STORAGE ............................ 10
2.1 Consignment receipt and unpacking.............. 10
2.2 Handling ......................................................... 10
2.3 Lifting .............................................................. 10
2.4 Storage ........................................................... 11
2.5 Recycling and end of product life ................... 12
3 PUMP DESCRIPTION .......................................... 13
3.1 Configurations ................................................ 13
3.2 Nomenclature ................................................. 13
3.3 Design of major parts ..................................... 13
3.4 Performance and operating limits .................. 14
4 INSTALLATION ..................................................... 15
4.1 Location .......................................................... 15
4.2 Part assemblies ............................................. 15
4.3 Foundation .................................................... 15
4.4 Grouting ......................................................... 17
4.5 Initial alignment .............................................. 18
4.6 Piping ............................................................ 20
4.7 Final shaft alignment check ........................... 22
4.8 Electrical connections .................................... 22
4.9 Protection systems ......................................... 22
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN .................................................... 23
5.1 Pre-commissioning procedure ....................... 23
5.2 Pump Lubricants ............................................ 28
5.3 Direction of rotation ....................................... 30
5.4 Guarding ....................................................... 31
5.5 Priming and auxiliary supplies ...................... 31
5.6 Starting the pump .......................................... 31
5.7 Operating checks .......................................... 31
5.8 Normal Start Up ............................................. 33
5.9 Stopping the pump ......................................... 33
5.10 Hydraulic, mechanical and ........................... 33
electrical duty ....................................................... 33
6 MAINTENANCE .................................................... 33
6.1 General .......................................................... 33
6.2 Maintenance schedule ................................... 34
6.3 Spare parts..................................................... 35
PAGE
6.4 Recommended spares (according to API) ..... 35
6.5 Tools required ................................................. 35
6.6 Fastener torques ............................................ 36
6.7 Disassembly ................................................... 37
6.8 Examination of parts ....................................... 39
6.9 Assembly ........................................................ 42
7 FAULTS; CAUSES AND REMEDIES .................... 45
8 PARTS LIST AND DRAWINGS ............................ 47
9 CERTIFICATION ................................................... 62
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................ 62
10.1 Supplementary User Instruction manuals .... 62
10.2 Change notes ............................................... 62
10.3 Additional sources of information ................. 62