Filling and venting of the hydraulic system, Filling and venting of hydraulic actuating system, Maintenance – Flowserve HV 205 User Manual

Page 27

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27

Maintenance

– continued –

Filling and venting of the hydraulic system

To fill the whole hydraulic system of the loading system carry out the following two steps:

1.

Filling the hydraulic actuator system
Sequence: Both sides separately one after the other.

2.

Filling the hydraulic indicating system
Sequence:

1. Liquid phase
2. Gas phase

The hydraulic system has to be filled after installing the loading system or when
maintenance work or repairs have been carried out.

Filling and venting of hydraulic actuating system

Depressurise system before filling the hydraulic system.
Drawings see pages 4 and 26

1.

Loosen the tension rope

. The ball valve

of the control unit

opens the hydraulic

system automatically.

2.

Unscrew the red plug

and the dip stick of the oil filling connection of the hydraulic

hand pump

and fill the oil in the reservoir.

3.

Pull the tension rope

so that the ball valve

of the control unit

will close.

4.

Operate the hydraulic hand pump

until the resistance first increases perceptibly,

the pressure limiting valve responses audibly and then there is a distinct pressure
relief. Then carry out 20 to 30 strokes with the pump lever

of the hydraulic hand

pump

in order to discharge the air in the hydraulic system via the pressure-limiting

valve.

5.

Use the oil dip stick

in the cover to check the oil level. If necessary refill oil and

screw in plug

of oil filling connection with a torque of 20Nm.

6.

Finally loosen the tension rope

in order to re-open the hydraulic system.

Repeat the whole procedure with the second hydraulic hand pump

.

Attention

Use only oils that are recommended by the manufacturer. Recommended
oils are ESSO Zerice 22, ARAL Vitamol 4004 or other oils with similar
properties.

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