Document Outline

• PowerFlex® 7000 Medium Voltage AC Drive Air-Cooled ("B" Frame) - ForGe Control (Using PanelView 500)
• Summary of Changes
• Table of Contents
• Chapter 1 - Important User Information
  • Who Should Use This Manual
  • What Is Not in this Manual
  • Manual Conventions
  • General Precautions
  • Commissioning Support
• Chapter 2 - PowerFlex 7000 Overview
  • Topology
    • Rectifier Designs
      • Active Front-end (AFE) Rectifier
  • Motor Compatibility
  • Simplified Electrical Diagrams
    • 2400V with AFE Rectifier
    • 3300/4160V with AFE Rectifier
    • 6600 V with AFE Rectifier
  • Operator Interface
• Chapter 3 - Component Definition and Maintenance
  • Control / Cabling Cabinet Components
  • Voltage-Sensing Assembly
    • Replacing the Voltage-Sensing Circuit Board Assembly
  • Input Transient Protection
    • Transient Suppression Network (TSN)
      • MOV Suppressor
      • MOV Fuse
      • Replacing Transient Suppression Network Fuses
      • Replacing Metal-Oxide Varistors
    • Surge Arresters
      • Operation
      • Replacing the Surge Arrester
      • Field Test and Care
      • Replacing Output Grounding Network Capacitors
      • Replacing the Hall Effect Current Sensor (HECS)
      • Replacing the Current Transformer (CT)
  • Filter Capacitor Cabinet
    • Filter Capacitors
      • Replacing Filter Capacitors
    • Testing Filter Capacitors
  • Converter Cabinet Components
    • Converter Cabinet
    • PowerCage™
  • SGCT and Snubber Circuit
    • Uniform Clamping Pressure
      • Checking Clamping Pressure
      • Clamping Pressure Adjustment
  • Temperature Sensing
    • Replacing the Symmetrical Gate Commutated Thyristor
  • Replacing Silicon Controlled Rectifier and SCR Self-Powered Gate Driver Boards (SPGDB)
  • Replacing Heatsinks
  • PowerCage Gasket
    • Replacing PowerCage Gaskets
      • Removing Old Gasket Material
    • Removing the PowerCage
  • Snubber Resistors
    • Testing Snubber Resistors
    • Replacing Snubber and Sharing Resistor
  • Sharing Resistors
    • SGCT PowerCages
    • Replacing Sharing Resistors
    • SCR PowerCages
    • Measuring Resistance
  • Self-Powered Gate Driver Board – SPGDB
    • Board Calibration
    • Test Points
    • Terminal/Connections
  • Testing Procedure for SCR Self-Powered Gate Driver Board
    • Testing Equipment
    • Procedure
  • Fiber Optic Cabling
  • Air Pressure Sensor
    • Replacing the Air Pressure Sensor
  • DC Link and Fan Cabinet Components
    • DC Link Reactor
    • Removing and Replacing Fans
      • Safety Notes
    • Fan Installation
  • Impeller Maintenance
    • Impeller Removal from Motor Shaft
      • Safety Notes
    • Installing Impeller Assembly onto Motor Shaft
      • Fan Balance
      • Safety Notes
    • Replacing Air Filters
  • Control Power Components
    • Ride-Through
  • AC/DC Power Supply
    • Terminal / Connections Descriptions
    • Output Calibration
  • UPS Option
    • Replacing the UPS
  • Low Voltage Control Section
  • DC/DC Power Supply
    • Terminal/Connections Descriptions
    • Replacing a DC/DC Power Supply
  • Control Board IO Connectors
  • Drive Processor Module
    • Replacing the Drive Processor Module
  • Analog Control Board (ACB)
    • LEDs
    • Interface Module (IFM)
    • Analog Inputs and Outputs
  • Current Loop Transmitter
    • Isolated Process Receiver
    • Non-Isolated Process Outputs
    • Auxiliary +24V Power Supply
    • Replacing the ACB Analog Control Board
  • Tachometer Feedback Board
    • Encoder Options
    • 20B-ENC-1 & 20B-ENC-1-MX3 Encoder Interface
      • Input Connections
    • 80190-759-01, 80190-759-02 Universal Encoder Interface
    • Quadrature Encoder Operation
    • Positional Encoder Operations
      • Positional Encoder Guidelines
  • External Input/Output Boards
    • Replacing the External Input/Output Board
  • Optical Interface Boards (OIB)
    • Replacing the Optical Interface Board
    • Optical Interface Base Board Test Points
  • Downloading Drive Processor Firmware
    • Overview
    • PF7000 in Download Mode
  • Reloading the Parameters
  • Setting Elapsed Time
  • Downloading the Terminal Firmware
    • Using Flash Memory Card
    • DOSFWDL
  • Configuring Diagnostic Trending
    • Diagnostic Configuration
    • Defining the Trend
  • Printing (Uploading) Data from the Drive
  • Printing (Uploading) Control Data
  • Hazardous Materials
    • Capacitor Dielectric Fluid
    • Printed Circuit Boards
    • Lithium Batteries
    • Chromate Plating
    • In Case Of Fire
    • Disposal
  • Preventive Maintenance Check List
  • Operational Maintenance
  • Annual Maintenance
    • Initial Information Gathering
    • Physical Checks
      • NO Medium Voltage and NO Control Power
    • Control Power Checks (No Medium Voltage)
    • Final Power Checks (pre-Restart)
    • Additional Preventive Maintenance Tasks
    • Final Reporting
    • Time Estimations
    • Tool/Parts/Information Requirements
      • Tools
      • Documentation
      • Materials
• Chapter 4 - Initial Operator Interface Configuration
  • Terminology
  • Keypad
    • Function (Softkeys) Keys
    • Cursor (Selection) Keys
    • Data Entry Keys
    • Screen Components
  • Interface Operations
    • Security: Access Levels
    • Information Windows
    • Accessing/Writing to Drive
    • Communication Errors
  • Operator Interface Menu
    • Hierarchy Chart
      • Reading the Chart
  • Configuring the Interface
    • General Operation
    • Operator Interface Power-up Sequence
    • Top-Level Menu
    • Accessing the Help Function
      • Related Topics
  • Using the Interface Configuration Utility
    • Changing Backlight Delay
    • Changing Contrast
    • Setting Time
    • Setting Date
    • Selecting Meters
    • Software Revision Levels
    • Transfer Data in Memory
    • Changing Language
• Chapter 5 - Drive Programming and Parameters
  • Configuring Parameters
    • Selecting a Parameter
      • Via Groups
      • Via Name
      • Via Code
  • Text Editing
  • Configure the Drive
    • Configuring Access Levels
  • Drive Configuration
    • Language Selection
    • Modify Parameters
      • Numerical Value
      • Enumerated Value
      • Bit-Encoded Value
    • Analog Ports
    • Fault Masks
    • User-Definable External Text
    • PLC
    • XIO
    • Message Prompting
      • Store/Retrieve Configuration (NVRAM)
      • Initialize
      • Save
      • Load
  • Display Parameters
    • Custom Group
  • View Drive Status
  • View and Reset Alarms
    • Help for Alarms
  • Request Printouts
  • Perform Diagnostic Trending
    • Assigning a Trace
    • Setting the Trigger
    • Defining Sample Rate and Positioning
  • Flash Memory Transfers
    • Format Flash Cards
    • View a Directory
    • Select/Enter a Filename
  • Loading Firmware
  • Parameter Transfers
    • Upload to Operator Interface
    • Download from Operator Interface
    • Upload to Memory Card
    • Download from Memory Card
    • Parameter File Format
  • Loading Language Modules
  • System Programming
  • Advanced Screen Operations
    • Communications Statistics
    • Protocol Analyzer
    • Print Screen
    • Memory Dump
    • Database Download
  • PCMCIA Memory Card
    • Installation Data
    • Installing the Memory Card
• Appendix A - General Reference
  • Torque Requirements for Threaded Fasteners
  • Preventative Maintenance Schedule
  • Tachometer Usage
    • When is a Tachometer Required?
  • PowerFlex 7000 Drive Performance (Torque Capabilities)
  • Glossary of Terms
• Appendix B - Line & Load Cable Sizes
  • Max. Line Cable Sizes
  • Max. Load Cable Sizes
• Appendix C - Snubber Testing
  • Control Power Off Tests
    • Interlocking
    • Resistance Checks
    • SGCT Testing
    • SGCT Anode-to-Cathode Resistance
    • Snubber Resistance (SGCT Device)
    • Snubber Capacitance (SGCT Device)
    • SCR Testing
    • SCR Anode-to-Cathode Resistance
    • SCR Sharing Resistance Test
    • Gate-to-Cathode Resistance
    • Snubber Resistance (SCR Device)
    • Snubber Capacitance (SCR Device)
• Appendix D - Meggering
  • Drive Meggering
    • Meggering the PowerFlex 7000
  • Meggering Procedures
    • Required Equipment
    • Procedure
      • Voltage Sensing Boards
      • Output Grounding Network
      • Voltage Sensing Boards
      • Potential Transformer Fuses
      • Transient Suppression Network
      • Voltage Sensing Boards
      • Output Grounding Network
      • Transient Suppression Network
• Appendix E - Specifications
  • “B” Frame Drive Specifications
• Back Cover