Document Outline

• Overview of This Manual
• 1.0 Introduction
  • 1.1 System Description
    • Figure 1 Multi-Module UPS, 65-80 kVA (left) and 100-500 kVA (right)
    • Figure 2 Multi-Module 500-750 kVA UPS
    • Figure 3 System Control Cabinets (SCCs)
    • Types of System Control Cabinets (SCCs)
  • 1.2 Reliability
    • Designed for Success
    • Other Factors to Consider
  • 1.3 Safety Precautions
  • 1.4 Modes of Operation
    • 1.4.1 Normal (Load on UPS)
    • 1.4.2 Input Power Failure
    • 1.4.3 Recharge
    • 1.4.4 Overload
    • 1.4.5 Redundant
    • 1.4.6 Bypass (Internal)
    • 1.4.7 Maintenance Bypass
    • 1.4.8 Off-Battery
  • 1.5 Operator Controls
    • Figure 4 SCC Controls and Display Screen with Example of the Monitor/Mimic Screen
    • Figure 5 Module Controls and Display Screen with Example of the Monitor/Mimic Screen
  • 1.6 Options
• 2.0 Theory of Operation
  • 2.1 General Component Descriptions
    • System Control Cabinet
    • Figure 6 UPS Module Block Diagram
    • UPS Module
    • Battery Plant
  • 2.2 Detailed Component Descriptions
    • 2.2.1 Controls
      • Hardware
      • Firmware
    • 2.2.2 Rectifier/Charger
      • Operation
      • Input Circuit Breaker
      • Isolation Transformer
      • Input Current Limit
      • Input Current Inrush
      • Input Power Factor
    • 2.2.3 Battery Charging Circuit
      • Operation After Discharge
      • Operation After End-of-Discharge
      • Battery Disconnect
      • Battery Charge Current Limiting
      • Battery Equalize Charge Circuit
    • 2.2.4 Inverter
      • Operation
      • Output Regulation and Overload Performance
      • Non-Linear Load Characteristics
      • Unbalanced Load Characteristics
    • 2.2.5 Static Bypass
      • Figure 7 System Control Cabinet (SCC) Block Diagram
      • Fuse Protection
      • Shorted SCR Monitoring
      • Static Switch Isolation
      • Pulsed Parallel Operation
      • Load Transfers
      • Transfer and Retransfer Conditions
    • 2.2.6 Redundant Mode
• 3.0 Operation
  • 3.1 Display Screen and Operator Controls
    • Features
    • Figure 8 Operator Controls, 65 to 80 kVA (left) and 100 to 500 kVA (right)
    • Figure 9 System Control Cabinet Operator Controls (SCCB Pictured)
    • Figure 10 Series 600T UPS and SCC Operator Control Panels
    • Figure 11 Switches Behind SCC Control Panel Door
    • Figure 12 Menu Tree
    • 3.1.1 Master Menu Screen
      • Figure 13 Master Menu Screens, SCC (above) and Module (below)
    • 3.1.2 Monitor/Mimic Display Screen
      • Figure 14 SCC Monitor/Mimic Display Screen
      • Input Metering Displays
      • Output Metering Displays
      • Status/Alarm Message Areas
      • Figure 15 Module Monitor/Mimic Display Screen
      • Input Metering Displays
      • Output Metering Displays
      • Alarm Messages
      • Figure 16 Monitor/Mimic Display Screen Examples: Normal Power Flow, SCC (above) and Module
      • Figure 17 Monitor/Mimic Display Screen Examples: Utility Fail, SCC (above) and Module
      • Figure 18 Monitor/Mimic Display Screen Examples: Load on Bypass, UPS Modules On and Charging Batt...
      • Figure 19 Monitor/Mimic Display Screen Examples: Load on UPS, One UPS Module Off Line SCC (above)...
      • Figure 20 Monitor/Mimic Display Screen Examples: Load on Bypass, All UPS Modules Off Line
    • 3.1.3 Walk-In Display Screen
      • Figure 21 Walk-In Display Screen During Start-Up
    • 3.1.4 Status Reports Screens
      • Figure 22 Status Reports Screen
      • Present Status
      • Figure 23 Present Status Report Screens, SCC (above) and Module
      • Event History
      • Figure 24 Event History Report Screen
      • History Status
      • Figure 25 History Status Report Screens
      • System Status
      • Figure 26 Battery Cycle Monitor Screen
      • Figure 27 Battery Cycle Monitoring Summary Screen
      • Figure 28 Typical Data on Discharge Cycles of 91 to 240 Seconds Duration During the Recording Period
    • 3.1.5 System Configuration Screens
      • Figure 29 SCC System Configuration Screen
      • Date
      • Figure 30 Date Screen
      • Time
      • Figure 31 Time Screen
      • Auto Dial
      • Figure 32 Auto Dial Setting Screen
      • Modem Baud Rate
      • Figure 33 Modem Baud Rate
      • Maximum Auto-Retransfer Attempts
      • Figure 34 Maximum Auto-Retransfer Attempts Screen
      • Remote Monitor
    • 3.1.6 Alarm Limit Settings Screen
      • Figure 35 Module Alarm Limit Settings Screen
    • 3.1.7 Load Transfer Procedures Screen
      • Figure 36 Load Transfer Procedures Screen
    • 3.1.8 Start-Up Procedures Screen
      • Figure 37 SCC Start- Up Procedures Screen
      • Figure 38 Module Start- Up Procedures Screen
    • 3.1.9 Shutdown Procedures Screen
      • Figure 39 SCC Shutdown Procedures Screen
      • Figure 40 Module Shutdown Procedures Screen
    • 3.1.10 Battery Time Screen (Module Only)
      • Figure 41 Battery Time Screen Example - 15 Minute Discharge
      • Figure 42 Battery Time Screen Example - 45 Minute Discharge
      • Figure 43 Range of Values for Calculated Battery Times
    • 3.1.11 Meter Calibration Screen
      • Figure 44 Meter Calibration Screen
    • 3.1.12 Battery Equalize Screen
      • Figure 45 Battery Equalize Screen
    • 3.1.13 Alarm and Status Messages
      • Module Status Messages
      • Figure 46 SCC Status and Alarm Message Areas
      • System Status Messages
      • Load Block Messages
      • Alarm Messages
      • Table 1 Alarm Messages - Meaning and Corrective Action
      • Table 2 Alarm Messages - Summary
    • 3.1.14 Communication Interfaces
      • Worldwide Reporting
      • Local Reporting to a Terminal
      • Local Reporting to a Monitor
      • Site Reporting: SiteScan or SNMP
      • Remote Monitor Panel
      • Separate / Simultaneous Outputs
      • Table 3 Series 600T Terminal Commands
  • 3.2 Modes of Operation
    • 3.2.1 Load On Bypass
      • Figure 47 Load on Bypass (UPS Not Available)
    • 3.2.2 OK To Transfer
      • Figure 48 Load on Bypass (UPS Available)
      • Figure 49 Load on UPS (Bypass Available)
    • 3.2.3 Momentary Overloads
      • Figure 50 Momentary Overload (Pulsed Static Bypass Switch)
    • 3.2.4 Input Power Failure (Load On Battery)
      • Figure 51 Input Power Fail (Load on Battery)
    • 3.2.5 One Module Off-Line
      • Figure 52 One Module Off-Line (Load on UPS)
    • 3.2.6 Off Battery
      • Figure 53 Load on UPS (Battery Not Available)
    • 3.2.7 Emergency Modules Off
      • Figure 54 Emergency Modules Off
    • 3.2.8 Emergency Power Off
      • Figure 55 Emergency Power Off
    • 3.2.9 System Shutdown
      • Figure 56 System Shutdown
    • 3.2.10 Maintenance Bypass
      • Figure 57 Load on Maintenance Bypass (Two Breakers)
      • Figure 58 Load on Maintenance Bypass (Three Breakers)
  • 3.3 Manual Procedures
    • 3.3.1 Start-Up Procedure
      • SCC Start-Up
      • Figure 59 SCC Start-Up Procedures Screen
      • UPS Module Start-Up
      • Figure 60 Module Start-Up Procedures Screen
    • 3.3.2 Load Transfer Procedures
      • Figure 61 Load Transfer Procedures Screen
      • Maintenance Bypass Load Transfers
    • 3.3.3 Shutdown Procedures
      • System Shutdown Procedure
      • Figure 62 SCC Shutdown Procedures Screen
      • Module Shutdown Procedure
      • Figure 63 Module Shutdown Procedures Screen
      • Local Emergency Modules Off (LEMO)
      • Remote Emergency Power Off (REPO)
  • 3.4 Automatic Operations
    • 3.4.1 Overloads (Without Transfer)
      • Figure 64 Current-Versus-Time Curves of Module Overload Capacity
    • 3.4.2 Automatic Transfers to Bypass
    • 3.4.3 Automatic Retransfers to UPS
    • 3.4.4 Automatic Module Off-Line
    • 3.4.5 Automatic Emergency Modules Off
• 4.0 Maintenance
  • 4.1 Safety Precautions
  • 4.2 Liebert Global Services
    • Professional Start-Up
    • Maintenance Agreements: The Signature Program
    • Training
    • Warranties
  • 4.3 Routine Maintenance
    • 4.3.1 Record Log
    • 4.3.2 Air Filters
    • 4.3.3 Battery Maintenance
      • Battery Safety Precautions
      • Battery Safety Precautions In French Per CSA Requirements
      • Instructions Importantes Concernant La Securité
      • Conserver Ces Instructions
      • Matching Battery Cabinets (Optional)
      • Rack-Mounted Batteries
    • 4.3.4 Torque Requirements
      • Table 4 Torque Specifications (Unless Otherwise Labeled)
  • 4.4 Detection of Trouble
  • 4.5 Reporting a Problem
  • 4.6 Corrective Actions
  • 4.7 Recommended Test Equipment
    • Table 5 Recommended Test Equipment and Tools
• 5.0 Specifications and Ratings
  • 5.1 Rating
  • 5.2 Environmental Conditions
  • 5.3 Adjustments
  • 5.4 Battery Operation
  • 5.5 Electrical Specifications