Dc-600, Sam-400™, -650, Sa-200™, -250™ or sae-300™, -400 – Lincoln Electric LN-25 SVM114-C User Manual

Page 10: Gun cable connection to feeder, Installation

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INSTALLATION

A-4

LN-25™

A-4

c. Place “Set to Same Polarity As Electrode Cable

Connection” switch at appropriate position.

d. Place power source toggle switch in “Output

Control at DC(CV) -400™” position, unless a

remote control is connected to 75, 76 and 77 on

the power source terminal strip or to the MS type

connector.

e. If power source has a mode switch, set switch to

Constant Voltage Innershield. Initially set the

output control on “6”.

DC-600

a. Connect a jumper from 2 to 4 on the power source

terminal strip so the output will be energized when

the DC-600™ is turned on. (For DC-600™ below

Code 8200, also jumper N to S.)

b. Connect the electrode cable to the output terminal

of polarity required by electrode. Connect work

lead to other output terminal.

c. Place “Set to Same Polarity As Electrode Cable

Connection” switch at appropriate position.

d. Place power source toggle switch in “Output

Control at DC-600™” position, unless a remote

control is connected to 75, 76 and 77 on the DC-

600™ terminal strip.

e. Set mode switch to Constant Voltage Innershield.

Initially set output control on “4”.

SAM-400

, –650

a. Connect a jumper from 2 to C4 on the power

s o u r c e t e r m i n a l s t r i p s o t h e o u t p u t w i l l b e

energized when the SAM power source is on.

b. C o n n e c t wo r k l e a d t o WO R K s t u d . C o n n e c t

electrode to AUTO EQUIPMENT stud. Connect

SAM-650™ “Tap” lead to the Innershield stud

desired.

c. Set ELECTRODE POLARITY switch to constant

voltage polarity required by electrode.

d. Set toggle switch to “Constant Voltage” and set

the Constant Voltage Control on welder and the

portable field control on #5 for initial start.

SA-200

, –250

OR SAE-300

, –400

(WITH CV ADAPTER)

a. Fo r e l e c t r o d e n e g a t i ve we l d i n g , c o n n e c t t h e

electrode lead from the LN-25™ to the output

terminal on the CV Adapter, and the work lead to

t h e p owe r s o u r c e o u t p u t t e r m i n a l l a b e l e d

“ P O S I T I V E ” . Fo r e l e c t r o d e p o s i t i ve we l d i n g ,

interchange the above lead connections so the

LN-25™ electrode lead is then connected to the

positive power source terminal.

b. Place both switches on the CV Adapter to the CV

INNERSHIELD position and make appropriate

power source settings per the CV Adapter instruc-

tions provided for the power source being used.

c. The output voltage is set with the voltage control

on the CV Adapter.

NOTE: Refer to the Instruction Manual provided with
the machine for details on connection and operation

of the LN-25™ with the power source.

INVERTEC, CV300

AND OTHER

NEWER LINCOLN POWER SOURCES

Refer to the instruction manual provided with the

power source for details on connection and operation

of the LN-25™ with these newer machines.

GUN CABLE CONNECTION TO
FEEDER

Lay the cable out straight. Insert the connector on the

welding conductor cable into the brass conductor block

on the front of the wire drive unit. Make sure it is all the

way in and tighten the hand wheel clamp. Keep this

connection clean and bright. Connect the control cable

polarized amphenol plug into the mating 5-cavity

receptacle on the front panel of the wire feeder case.

FOR GMA GUN AND CABLES:

Requires installation of K430-1 or K430-2 Gas

Solenoid Kit (factory installed on K446 and K449

models).

See K430-1 or K430-2 Gas Solenoid Kit Section (in

Accessories Section) for gas solenoid operation and
gas supply connection.

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