Loading wire drive, Idle roll pressure setting, Section – Lincoln Electric LN-25 SVM114-C User Manual

Page 18: Loading wire drive section, Figure b.2 ), Operation, Warning, Warning caution

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OPERATION

B-6

B-6

LN-25™

LOADING WIRE DRIVE

a. Turn the reel or spool until the free end of the

electrode is accessible.

b. While tightly holding the electrode, cut off the bent

end and straighten the first six inches. Cut off the

f i r s t i n c h . ( I f t h e e l e c t r o d e i s n o t p r o p e r l y

straightened, it may not feed or may not go into

the out going guide tube causing a “birdnest”.)

c. Inser t the free end through the incoming guide

tube to the drive roll.

d. Turn on the welding power source.

Unless an optional output control or internal contactor

is used with the LN-25™, the electrode circuit is

electrically “hot” when the power source is on.

e. Press the gun trigger and push the electrode until

it just enters the drive roll.

When inching with gun trigger, the electrode and drive

mechanism are always “hot” to work and ground. Use

the “cold” inch switch on models with internal contactor.

f. Inch the electrode through the gun.

g. Adjust the brake tension with the thumbscrew on

the spindle hub until the reel turns freely, but with

little or no overrun when wire feeding is stopped.

Do not over tighten.

Keep gun in LN-25™ gun holder when not feeding wire

to prevent accidental arcing.

IDLE ROLL PRESSURE SETTING

The idle roll pressure is set at the factory backed out

two turns from full pressure. This is an approximate

setting. For small wire sizes and aluminum wire, the

optimum idle roll pressure varies with type of wire,

surface condition, lubrication and hardness. The op -

timum idle roll setting can be determined as follows:

1. Press end of gun against a solid object that is

elec trically isolated from the welder output. Press

the gun trigger for several seconds.

2. If the wire “birdnests,” jams or breaks at the drive

roll, the idle roll pressure is too great. Back the

pressure setting out

1

2

turn, run new wire through

gun, and repeat above steps.

3. If the only result is drive roll slippage, shut off the

power source, then loosen the gun cable clamping

WARNING

WARNING

CAUTION

2" O.D.

SPINDLE

MOLDED ADAPTER

RETAINING
SPRING

BRAKE HOLDING PIN

(MUST ENGAGE HOLE

IN ADAPTER RIB)

GROOVES

READI-REEL

INSIDE CAGE

WIRES

THREAD LOCKING

COLLAR

FIGURE B.2 – READI-REEL

®

INSTALLATION.

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