Figure 26. floor layout for case four – GE Industrial Solutions POWER LEADER PMCS Network Architecture Guide User Manual

Page 41

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Power Management Control System

Chapter 2 – Network Design

31

protector at the hub on the incoming line from the EPM
7700 IED to shield the rest of the network from potentially
damaging transients.

Because he has only six Modbus IEDs (five IEDs and the
Modbus Concentrator) and 12 commnet IEDs to connect,
he requires only one RS-485 network (each RS-485
network accommodates up to 31 Modbus IEDs and up to
215 commnet IEDs). However, because his Modbus IEDs
communicate at several different baud rates, Bill decides
to assign them to different RS-485 networks to achieve
greater system performance.

He also notes that each RS-485 network must be properly
terminated at each end. He must keep the RS-485 cable
length of each RS-485 network under 4000 feet, unless he
uses RS-485 repeaters, as on Network 3, to span the 3,500
feet to Facility 2.

The commnet rules are also easy to comply with. Each of
the commnet segments must be kept under 1000 feet,
unless repeaters are used to extend the range of the
segments, as is required to reach the commnet IEDs in
Facility 3. Each commnet segment is limited to four
commnet IEDs, and no segment may have more than one
waveform capture meter (POWER LEADER Meter). Bill
makes sure that his POWER LEADER Meters are limited
to one per segment.

Bill now turns to his floor layout, to see just where the
wiring could be run and how much distance it must cover.
He maps where his IEDs must be located and where the
host PC will sit. He then measures the cable runs required
to connect the IEDs to the host PC, keeping in mind that
the RS-485 rules require him to daisy-chain the Modbus
IEDs one after another from the Ethernet Gateway and the
commnet IEDs (four per segment) from the Modbus
Concentrator. His floor layout is shown in Figure 26.

The RS-485 cabling is less than 4000 feet for each of the
RS-485 networks, except for Network 3, where RS-485
repeaters are used to bridge the 3,500 feet to Facility Two.
Each of the commnet segments requires less than 1000 feet
of cable, except for segment three, where POWER
LEADER Repeaters are used to span the 5000 feet to
Facility Three. The wiring rules are satisfied.

Bill selects Modbus addresses for the Modbus IEDs and
Modbus equivalent addresses for the commnet IEDs, using
the worksheets in the back of the Modbus Concentrator User
Guide

(GEH-6491), and records them for future reference.

Bill’s address chart, found in Table 11, follows the floor
layout.

Multilin 269

Modbus

Concentrator

600'

600'

Assembly

Line

Area

Milling Area

Machining Area

Lathe Area

Segment 5

Commnet Segment 1

POWER

LEADER

Meter

Network 1 -
9600 baud

Network 3 - 19.2 kbaud

PLEPM

EMVT

Long-range

RS485 cable run

3500 feet

Terminating
Resistor

RS485 repeater

MDP

POWER LEADER

Meter

Segment 4

Facility Three

Segment 2

ECM

Terminating
Resistor

EMVT

Facility Two

POW ER

LEADER

Meter

RS485 repeater

POWER LEADER Repeater

Segment 3

POWER

LEADER

Repeater

Long-range commnet cable run

5000 feet

Bill's Office

EMVT

EMVT

EMVT

650'

EMVT

550'

100'

Multilin 565
Feeder Management Relay
at main power feed

PLC 90/30
Programmable Logic Controller

EPM 3720

EPM 7700

EPM 3720

Network 2 -
2400 baud

Ethernet

Gateway

RS-485 networks terminated

at Ethernet Gateway

Ethernet

Ethernet

Hub

Ethernet

Ethernet connection to EPM 7700 is surge-protected

Ethernet connection
to corporate LAN

Figure 26. Floor layout for Case Four.

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