JLG 3248RS/10RS Service Manual - Manual (Page 26)

SECTION 2 - GENERAL
2-2 – JLG Lift – 3121273
2.2 PREVENTIVE MAINTENANCE AND
INSPECTION SCHEDULE
The preventive maintenance and inspection checks are
listed and defined in the following table. This table is
divided into two basic parts, the “AREA” to be inspected
and the “INTERVAL” at which the inspection is to take
place. Under the “AREA” portion of the table, the various
systems along with the components that make up that
system are listed. The “INTERVAL” portion of the table is
divided into five columns representing the various inspec-
tion time periods. The numbers listed within the interval
column represent the applicable inspection code for
which that component is to be checked.
The checks and services listed in this schedule are not
intended to replace any local or regional regulations that
may pertain to this type of equipment nor should the lists
be considered as all inclusive. Variances in interval times
may occur due to climate and/or conditions and depend-
ing on the location and use of the machine.
NOTICE
JLG INDUSTRIES REQUIRES THAT A COMPLETE ANNUAL
INSPECTION BE PERFORMED IN ACCORDANCE WITH THE
"ANNUAL MACHINE INSPECTION REPORT" FORM.
NOTE: This machine requires periodic safety and mainte-
nance inspections by a qualified JLG mechanic.
Notify JLG dealer if inspection is overdue.
Maintenance and Inspection Schedule Codes:
1. Check for proper and secure installation.
2. Visual inspection for damage, cracks, distortion, or
excessive wear.
3. Check for proper adjustment.
4. Check for cracked or broken welds.
5. Operates properly.
6. Returns to neutral or "off" position when released.
7. Clean and free of debris.
8. Interlocks function properly.
9. Check for signs of leakage.
10. Decals installed and legible.
11. Check for proper fluid level.
12. Check for chafing and proper routing.
13. Check for proper tolerances.
14. Properly lubricated.
15. Torqued to proper specification.
16. No gouges, excessive wear, or cords showing.
17. Properly inflated and seated around rim.
18. Proper and authorized components.
19. Fully charged.
20. No loose connections, corrosion, or abrasions.
21. Verify.
22. Perform.
23. Sealed properly.
24. Overrides Platform controls.
25. Remove pump motor cover and blow away any
brush wear dust from cover, brushes, and brush
holder assembly.
Footnotes:
(a) Prior to each sale, lease, or delivery
(b) In service for 3 months; or Out of service for 3 months
or more; or Purchased used
(c) Annually, no later than 13 months from the date of the
prior inspection
Table 2-1. Inspection and Maintenance Responsibilities
Type Frequency
Primary
Responsibility
Service
Qualification
Reference
Pre-Start
Inspection
Prior to use each day; or
At each Operator change.
User or Operator User or Operator Operation and Safety Manual
Pre-Delivery
Inspection
Prior to each sale, lease, or
rental delivery.
Owner, Dealer, or
User
Qualified JLG
Mechanic
Service and Maintenance Man-
ual and applicable JLG inspec-
tion form.
Frequent
Inspection
In service for 3 months or 150 hours, whichever comes
first; or Out of service for a period of more than 3 months;
or Purchased used.
Owner, Dealer, or
User
Qualified JLG
Mechanic
Service and Maintenance Man-
ual and applicable JLG inspec-
tion form.
Annual Machine
Inspection
Annually, no later than 13 months from the date of the prior
inspection.
Owner, Dealer, or
User
Factory-Trained
Service Technician
(recommended)
Service and Maintenance Man-
ual and applicable JLG inspec-
tion form.
Preventative
Maintenance
At intervals as specified in the Service and Maintenance
Manual.
Owner, Dealer, or
User
Qualified JLG
Mechanic
Service and Maintenance Man-
ual