Rice Lake TradeRoute HL Series - Low Profile Installation and Setup for Models from 2011 and Older 128406 - Manual (Page 3)

Low Profile On-Board Installation Manual
Table of Contents
1.
Introduction ................................................................................................................................ 1
2. Overview ..................................................................................................................................... 2
3. Important Installation Notes ................................................................................................... 2
4. Vehicle and Container Selection ............................................................................................ 2
4.1 Vehicle requirements ....................................................................................................... 3
4.2 Hydraulic Requirements .................................................................................................. 3
5. Scale Selection ............................................................................................................................ 3
6. Weight and Balance ................................................................................................................... 4
7. Truck Preparation ...................................................................................................................... 6
7.1 Fenders ................................................................................................................................ 6
8. Scale Positioning ......................................................................................................................... 6
8.1 Three Cell System ............................................................................................................ 7
8.2 Four Cell Systems ............................................................................................................. 7
9. Attachment of Scale to Truck ................................................................................................. 8
10. Attachment of Container to Scale .................................................................................... 9
11. Control Box Mounting .......................................................................................................10
11.1 700 Series Standard Control Box ...............................................................................10
12. Hydraulic Assembly ............................................................................................................11
12.1 Cylinders to Line Locks .................................................................................................11
12.2 Line Locks to Valve ........................................................................................................12
12.3 Valve to Pump .................................................................................................................13
12.4 Air Removal (Bleed-off) Procedure ............................................................................14
13. Lock Down Bolt Adjustment ............................................................................................14
14. Cell Covers ...........................................................................................................................15
15. Electrical System ..................................................................................................................16
15.1 Control Box Mounting ..................................................................................................17
15.2 Conduit Connections ....................................................................................................20
15.3 Conduit Termination .....................................................................................................20
15.4 Power (Truck) Cable .....................................................................................................21
15.5 Cab Alarm (Optional) ....................................................................................................21
15.6 Reed Switch (Hardware Alarm) ..................................................................................22
15.7 Set Point Relay (Optional) ............................................................................................23
15.8 Load Cell Numbering .....................................................................................................24
15.9 Load Cell Connections ..................................................................................................25
16. Set-up and Calibration .......................................................................................................27
16.1 Balancing Procedure .......................................................................................................29
16.2 Calibration Procedure ...................................................................................................33
16.3 Legal for Trade Inspection ............................................................................................34
17. Final Installation Check List ..............................................................................................35
18. Linkage Disassembly and Assembly .................................................................................36
19. Parts Lists ..............................................................................................................................38
On-Board Low Profile Weighing System Limited Warranty ..................................................42
For More Information ......................................................................................................................43