Component faults, Component diagnostics, 3 notice – Proheat X45–School Bus User Manual

Page 76

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5-19

SECTION 5. TROUBLESHOOTING & REPAIR

Figure 5-17

Heater Voltage Measurement

Component Faults:

6 – Flame Sensor

9 – Compressor

12 – Blower

7 – Temp Sensor

10 – Ignition Coil

13 – Sleeper Fan

8 – Fuel Pump

11 – Coolant Pump

14 – Hour Meter

This section covers the individual heater components. In many cases

there is a corresponding indicator light on the PCM function display. The

indicator light only indicates an electrical problem, NOT a mechanical failure.

Component problems can also cause Function diagnostic codes.

A FLAME SENSOR diagnostic code indicates an electrical short circuit in the

flame sensor wiring or a flame sensor failure. In addition, it can also indicate

in rare cases the flame sensor detected a flame during pre-check (see Modes

of Operation Section). It will not indicate an open circuit. The flame sensor is

an optical device which “sees” the flame. If the sensor lens is dirty or has an

open circuit, it can not “see” the flame and results in either a START or a

FLAME OUT diagnostic code to display.

Check:

Flame Sensor

a)

Inspect the flame sensor wiring for a short circuit.

b)

Inspect the flame sensor lens for cleanliness.

c)

Test the flame sensor. (See following page for flowchart,

Figure 5-18.)

COMPONENT DIAGNOSTICS

6 Flame

Sensor

5.1.3

NOTICE

A SLEEPER FAN error (13) and HOUR

METER error (14) will not shut the

PROHEAT down and heat to the engine

will be maintained.

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