9 - troubleshooting – Dunkirk Q95M-200 Modulating Condensing Boiler User Manual

Page 17

Advertising
background image

17

SOFT LOCKOUT (Display flashes “9” and then “b” in first position; last two digits on steady (code))

Code

Reason For Soft Lockout

Corrective Actions (pressing RESET should restart boiler immediately):

08

0.14” Pressure switch contacts

open

1

Check pressure switch for proper operation. Replace pressure switch if moisture has

entered switch. Check venting for blockage. Clear if present.

18

High Limit Operation: Burner

off until outlet water temperature

drops below 180 °F

1

Happen when heat demand is lower than lowest firing rate of boiler, such as

operation of single, small zone. Check system for:

• Verify boiler and system are full of water.

• Verify system does not have trapped air.

• Inspect and verify system piping and components.

• Verify piping agrees with boiler manual recommendations.

2

Use contact thermometer to check outlet water temp. Compare to temperature

shown with display in “INFO” mode (“1” in first digit). Replace return temperature

sensor if results are not close. Replace control module if sensor replacement doesn’t

solve problem.

19

High Limit Operation: Burner

off until return water temp. drops

below 190 °F

1

Check system for:

• Verify boiler and system are full of water.

• Verify system does not have trapped air.

• Inspect and verify system piping and components.

• Verify water flow is not reversed or pipes crossed.

2

Use contact thermometer to check return water temp. Compare to temperature

shown with display in “INFO” mode (“2” in first digit). Replace return temperature

sensor if results are not close. Replace control module if sensor replacement doesn’t

solve problem.

24

High Limit Operation: Return

temp. is higher than supply temp.

1

• Verify boiler and system are full of water.

• Verify system does not have trapped air.

• Inspect and verify system piping and components.

• Verify water flow is not reversed or pipes crossed.

2

Use contact thermometer to check return water temp. Compare to temperature

shown with display in “INFO” mode (“2” in first digit). Replace return temp. sensor

if results are not close. Replace control module if sensor replacement doesn’t solve

problem.

25

High limit operation: Outlet

water temp. increased too quickly.

Non-adjustable default setting

9.8°F/sec

1

Indicates flow rate too low. Check system for:

• Verify boiler and system are full of water.

• Make sure system does not have trapped air.

• Inspect and verify system piping and components.

• Verify piping agrees with boiler manual recommendations.

2

Verify operation of boiler circulator:

• Check voltage at circulator junction box to ensure 120 vac when boiler

operates. If no voltage, check wiring and wiring connections.

• High voltage terminal strip terminals 5 and 6 should show 120 vac for space

heating; terminals 3 and 4 should show 120 vac for DHW. Replace circulator if

powered but not operating.

• Replace line voltage wire harness if necessary. Replace control module if wire

replacement doesn’t resolve.

26

Aquastat contacts open

or

LWCO contacts open

or

3.5” Switch open

1

Verify proper setting of control.

Water temp too high, wait for temperature to drop below 180 degrees.

2

Check water level in boiler, fill if low.

Press LWCO reset switch on display panel

If problem still exists, check LWCO probe and board according to manufacturer’s

instructions. Replace if necessary.

3

Check pressure switch for proper operation. Replace if moisture has entered switch.

Check venting for blockage. Clear if present.

9 - TROUBLESHOOTING

Advertising