Table f.6, Troubleshooting & repair, T2) auxiliary transformer test (continued) – Lincoln Electric PRO-CUT 55 SVM140-A User Manual

Page 73

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7. If the correct test voltages are present, the

auxiliary transformer is good.

8. If any of the voltages are missing or very low

with the proper primary voltage applied, the
auxiliary transformer may be faulty.

9. If the auxiliary transformer tests good but it

does not function when connected to the
Pro-Cut 55, check the harness wiring to the
auxiliary transformer. See the Wiring
Diagram.

10. When finished with the test, replace plugs

21 and 22 and the case wraparound.

NOTE: There should not be continuity between

the isolated windings. With the input
power removed from the transformer,
check the windings using the table
below.

TROUBLESHOOTING & REPAIR

F-36

F-36

PRO-CUT 55

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(T2) AUXILIARY TRANSFORMER TEST (continued)

TEST POINT

TEST POINT

EXPECTED VOLTAGE

H1 (1J22)

H2 (4J22)

200 - 208VAC

H1 (1J22)

H4 (3J22)

380 - 415VAC

H1 (1J22)

H5 (6J22)

440 - 460VAC

Brown (8J21)

Brown (3J21)

12VAC

Red (2J21)

Red (6J21)

24VAC

Blue (9J21)

White (5J21)

18VAC

Blue (4J21)

White (5J21)

18VAC

TABLE F.6 - J21 AND J22 (6 Pin) VOLTAGES

TEST POINT

TEST POINT

EXPECTED VOLTAGE

H1 (1J22)

H2 (5J22)

200 - 208VAC

H1 (1J22)

H4 (7J22)

380 - 415VAC

H1 (1J22)

H5 (8J22)

440 - 460VAC

H1 (1J22)

H6 (4J22)

560 - 600VAC

Brown (8J21)

Brown (3J21)

12VAC

Red (2J21)

Red (6J21)

24VAC

Blue (9J21)

White (5J21)

18VAC

Blue (4J21)

White (5J21)

18VAC

J21 AND J22 (8 Pin) VOLTAGES

TEST POINT

TEST POINT

EXPECTED RESISTANCE

H1

Brown Lead

Greater than 100 K ohms

H1

Red Lead

Greater than 100 K ohms

H1

Blue/White Leads

Greater than 100 K ohms

Brown Leads

Red Leads

Greater than 100 K ohms

Brown Leads

Blue/White Leads

Greater than 100 K ohms

Red Leads

Blue/White Leads

Greater than 100 K ohms

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