Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Power Systems- PowerPack & Stinger '03-07 Compatible w_ Optional Banks iQ - Manual (Page 14)

14
96824 v.3.0
Banks Split-Dual Monster
Exhaust System (Step 27 thru 36)
27.
For Long Bed models, install
the supplied hanger clamp onto the
intermediate pipe outlet. Insert the
hanger clamp pin into the vehicle’s
rubber grommet (see Figure 4).
28.
For Short Bed models, Install
a 4” clamp on the inlet of the Banks
Monster muffler.
29.
Install the Banks Monster Muffler
onto the intermediate pipe outlet and
lightly tighten the 4” clamp / hanger
clamp. Note inlet labeling stamped on
the bottom of the muffler. Orient the
Banks Monster emboss such that it is
level with the frame.
30.
For Short Bed models, install
the supplied hanger clamp onto the
Monster Muffler outlet. Insert the
hanger clamp pin into the vehicle’s
rubber grommet (see Figure 4).
31.
For Long Bed models, Install a
4” clamp on the outlet of the Banks
Monster muffler.
32.
Install the Y-pipe into the
Monster Muffler outlet. Insert the two
y-pipe hanger pins into the vehicles
rubber grommets (see Figure 4).
33.
Install the Banks rubber insulator
onto the supplied hanger bracket.
Locate the two slots on the rear driver
side frame and install the hanger
bracket assembly using the 7 ⁄ 16 ”
Hardware (see Figure 5).
34.
Install two 3 1 ⁄ 2 ” clamps onto the
top and bottom of the Y-pipe. Route
the Driver side tailpipe over the axle
and insert into the upper Y-pipe.
Install the tailpipe hanger pin into the
rubber grommet.
35.
Route the Passenger side tailpipe
over the axle and insert into the lower
Y-pipe. Install the tailpipe hanger pin
into the Banks rubber grommet.
36.
Move the spare tire to the rear
of the vehicle. Adjust the tailpipe tips
to be 1 ⁄ 2 ” off the body panel and snug
the two 3 1 ⁄ 2 ” clamps. Move the spare
tire such that there is equal distance
for each tailpipe (see Figure 6).
DRIVERS SIDE
TAILPIPE
3 1/2”
CLAMP
3 1/2”
CLAMP
BANKS Y-PIPE
ORIENTATION
HANGER CLAMP
LOCATION FOR
SHORT BEDS
NOTE ORIENTATION
OF MONSTER MUFFLER
FORWARD
HANGER CLAMP
LOCATION FOR
LONG BEDS
PASSENGER SIDE
TAILPIPE
Figure 4
FACTORY
LEAF STOP BANKS
HANGER
BRACKET
FACTORY
FRAME
SLOT
BANKS
RUBBER
INSULATOR
BANKS
7/16”
HARDWARE
BANKS
DRIVER SIDE
TAILPIPE
FORWARD
Figure 5