Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Power Systems- PowerPack & Stinger '03-07 Compatible w_ Optional Banks iQ User Manual
Page 5
96824 v.3.0
5
Tools Required:
•
1
⁄
4
” and
3
⁄
8
” drive ratchets
• Inch and metric deep sockets
• Ratchet extension
• Metric combination or open-end
wrenches
• Phillips and flat blade screwdrivers
• Standard and needle-nose pliers
• Pocket or X-Acto knife
• Clean shop towels or rags
• Drill bit set
• Drill motor
• Tap Handle
•
1
⁄
4
” NPT tap
•
5
⁄
16
nut driver
• Pliers
• Torx bits
• Pry-bar
Highly recommended tools and
supplies:
• Multimeter or 12-volt test light
• Heat gun
• Foot-pound torque wrench
• Penetrating oil or light lubricant
spray
• Reciprocating saw
• Inch-pound torque wrench
Table of Contents
General Installation Practices . . . . 4
Banks Powerpack System
Section 1 . . . . . . . . . . . . . . . . . . . . . . 8
Installation of Banks Monster Exhaust
System
Section 2 . . . . . . . . . . . . . . . . . . . . . 16
Techni-cooler Assembly Installation
Section 3 . . . . . . . . . . . . . . . . . . . . . 23
Thermocouple Installation
Section 4 . . . . . . . . . . . . . . . . . . . . . 24
Banks EconoMind Diesel Tuner
Installation
Section 5 . . . . . . . . . . . . . . . . . . . . . 29
Mounting and connecting the Banks iQ
Section 6 . . . . . . . . . . . . . . . . . . . . . 32
Installation of the Power Level Selector
Switch
Section 7 . . . . . . . . . . . . . . . . . . . . . 34
OPTIONAL Gauge cluster Installation
Section 8 . . . . . . . . . . . . . . . . . . . . . 35
Automatic Transmission Learning
Section 9 . . . . . . . . . . . . . . . . . . . . . 35
Troubleshooting, EconoMind
Section 10 . . . . . . . . . . . . . . . . . . . . 38
Removal of the EconoMind Diesel Tuner
Section 11 . . . . . . . . . . . . . . . . . . . . 38
Placement of the Banks Power Decal