Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Power Systems- PowerPack & Stinger '03-07 Compatible w_ Optional Banks iQ User Manual
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96824 v.3.0
TRIM BRACkETS
2003 to 2004 vehicles only (Steps
27 through 33)
If installing on 2005-2007 vehicle
proceed to Step 34.
27.
Remove the passenger side
battery hold down clamp [(1x) 8mm
socket].
28.
Remove the passenger side
battery.
WARNING: When lifting a battery,
excessive pressure on the end
walls could cause acid to spew
through the vent caps, resulting
in personal injury. Lift with a
battery carrier or with hands
on opposite corners. Failure to
follow these instructions may
result in personal injury.
29.
Remove the plastic clip that
attaches the (+) battery cable to the
rear of the passenger side battery tray
30.
Remove the 4 bolts that secure
the passenger side battery tray [(4x)
13mm socket].
31.
Remove the passenger side
battery tray.
32.
Trim the bracket below the
battery tray as shown in Figure 16.
Note: Be careful not to cut the a/c
lines that are in close proximity to the
bracket.
33.
Re-install the passenger side
battery tray and battery. Tighten the
battery tray bolts to 12 ft-lbs and the
battery hold down clamp to 89 in-lbs.
Re-attach the harness mounting clip
at the rear of the tray, but leave the
cables disconnected from the battery
until the installation is complete.
ALL VEHICLES
34.
Trim the fan shroud as shown in
Figure 17 using Template 1 in Page
39 of this manual, to clear the larger
diameter boost tubes.
35.
Trim the fan shroud as shown in
Figure 18 using Template 2 in Page
39 of this manual, to clear the Banks
High Ram.
Note: 2005-07 vehicles require a
different trim to fan shroud, use
appropriate template. See Template
2.
Figure 17
Figure 16
Figure 18