Fulton Vertical Electric (FT-N) Thermal Fluid (hot oil) Heater User Manual

Page 57

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Fulton Thermal Corp.*Electric Thermal Fluid Heaters Manual* Version 2010-0423

Page 57

3. Temperature

controllers

measure

the bulk temperature and not the film

temperature. This must be taken into consideration when setting the

temperature controls.

4. These approximate guidelines for temperature settings are not to

override the system design parameters.

5. These instructions should be used with information from the system

designer. Manufacturer’s literature on the temperature controller is

provided in the last section of this manual.

6. Standard primary temperature control sensing point location for On/Off

and Modulating heaters is on the heater outlet.

7. When optional inlet location of the primary controls is specified. the

following instructions may still be used with some modification. For

instance when primary controls are located on the inlet, the dead band

range will be much narrower than on heaters with outlet control. In

addition, temperature changes will not be as immediately apparent.

8. An indicating temperature controller is used to regulate the thermal fluid

temperature. Typically the indicating control is a thermocouple.

9. The thermocouple is directly immersed in the thermal fluid in the heater

manifold. The setpoint of the controller is regulated by the keypad.

g) High Temperature Limit Switches Safety (All units)

1. All units are fitted with high temperature limit controllers which monitor

the fluid temperature at the heater outlet. This limit controller provides

over temperature protection. A high temperature limit switch acts as an

over temperature safety device. If the high temperature limit shuts down

the unit, the manual reset button on the limit switch must be pressed.

The red button on the flame programmer must also be pressed to reset

the unit before it can be restarted. The high temperature limit controller is

factory set to 0°F. This must be set to the lowest of the following:

a. Maximum operating temperature of the fluid.

b. Maximum operating temperature of the equipment.

c. 15°F over maximum system operating temperature.

2. Do not set this controller too close to the normal outlet temperature in

order to avoid nuisance lockouts due to small transient over

temperatures.

3. Several consecutive lockouts caused by the high temperature limit

controller indicate the need for immediate installation review, beginning

with fluid level in the expansion tank, firing rate, and circulating pump

performance.

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