6. ma output setup – Yokogawa ISC450 4-Wire Analyzer for Inductive Conductivity User Manual

Page 32

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IM 12D06D05-01E

5-6. mA output setup

The general procedure is to first define the

function (control, output, simulate, off) of the

output and second the process parameter

associated to the output. Available process

parameters depend on selected “sensor type”

and “measurement setup”.

Off

: When an output is set off the

output is not used and will give an

output of 4 mA.

Control : A selection of P- PI- or PID control

Manual : Static output required to maintain

reset

equilibrium state with setpoint.

Direction : Direct

If the process variable is too high

relative to the SP, the output of

the controller is increased (direct

action).

: Reverse

If the process variable is too high

relative to the SP, the output of the

controller is decreased (reverse

action).

Output : Linear or non linear table output.

The table function allows the configu-

ration of an output curve by 21 steps

(5% intervals). In the main menu

concentration can be selected to set

the concentration range.

Simulate : Percentage of output span.

Normal span of outputs are limited

from 3.8 to 20.5 mA

Fail safe : Contact S4 is programmed as a

fail-safe contact.

Burn Low or High will give an output of 3.6

resp. 21 mA in case of Fail situation.

Note! When leaving Commissioning, Hold

remains active until switched off

manually. This is to avoid inappropriate

actions while setting up the

measurement.

Proportional control

Proportional Control action produces an output

signal that is proportional to the difference

between the Setpoint and the PV (deviation or

error). Proportional control amplifies the error to

motivate the process value towards the desired

setpoint. The output signal is represented as a

percentage of output (0-100%).

Proportional control will reduce but not

eliminate the steady state error. Therefore,

proportional Control action includes a Manual

Reset. The manual reset (percentage of output)

is used to eliminate the steady state error.

Note! Any changes (disturbances) in the

process will re-introduce a steady state

error.

Proportional control can also produce exces-

sive overshoot and oscillation. Too much gain

may result in an unstable- or oscillating proc-

ess. Too little gain results in a sustained steady

state error.

Gain = 1/Range. [PV units]

Integral Control

Integral control is used to eliminate the steady

state error and any future process changes.

It will accumulate setpoint and process (load)

changes by continuing to adjust the output

until the error is eliminated. Small values of

integral term (I-time in seconds) provide quick

compensation, but increase overshoot. Usually,

the integral term is set to a maximum value that

provides a compromise between the three sys-

tem characteristics of: overshoot, settling time,

and the time necessary to cancel the effects of

static loading (process changes). The integral

term is provided with an anti windup function.

When the output of PI portion of the controller

is outside the control range (less than -5% or

greater than 105%), the I-part is frozen.

SP

PV

e

+-

++

++

+-

e

Range

ºe dt

1

T

i

T

d

dPV

dt

z

Process

Controller

Actuator

Process

Figure 5-1. Control Diagram

Derivative control

The control acts on the slope (rate of change)

of the process value, thereby minimizing

overshoot. It provides “rate” feedback, resulting

in more damping. High derivative gains can

increase the rizing time and settling time. It is

difficult to realize in practice because differen-

tiation leads to “noisy” signals.

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