Badger Meter M-Series M3000 - Manual (Page 3)

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TABLE OF CONTENTS
Disclaimer ..................................................................................................................................................................................... 2
Questions or Service Assistance................................................................................................................................................ 2
Product Identifi cation Information .............................................................................................................................................. 2
SAFETY PRECAUTIONS and INSTRUCTIONS ........................................................................................................................... 4
Equipment Unpacking, Inspection, Moving and Return Policies .................................................................................................... 4
Rigging, Lifting, Moving Large Units ............................................................................................................................................... 4
Instructions Specifi c to Hazardous Area Installations ............................................................................................................. 5
METER DESCRIPTION ................................................................................................................................................................. 6
Empty Pipe Detection ..................................................................................................................................................................... 6
Amplifi er Mounting Options ............................................................................................................................................................ 6
Meter Mount ................................................................................................................................................................................... 6
Remote Mount ................................................................................................................................................................................ 6
METER/AMPLIFIER LOCATION, ORIENTATION and APPLICATIONS ...................................................................................... 6
Remote Amplifi er Outdoor Location ............................................................................................................................................... 6
Temperature ................................................................................................................................................................................... 6
Pipelines and Fluid Flow ................................................................................................................................................................. 7
Meter Orientation ............................................................................................................................................................................ 7
Vertical Placement .......................................................................................................................................................................... 7
Horizontal Placement ..................................................................................................................................................................... 7
Straight Pipe Requirements ............................................................................................................................................................ 7
Pipe Reducer Requirements .......................................................................................................................................................... 7
Chemical Injection Applications ...................................................................................................................................................... 8
Partially Filled Pipe Situations ........................................................................................................................................................ 8
Meter Gaskets and Grounding ....................................................................................................................................................... 9
METER INSTALLATION ................................................................................................................................................................ 9
Remote Mount Amplifi er ............................................................................................................................................................... 10
Remote Mount Amplifi er/Detector Wiring ..................................................................................................................................... 10
Detector Junction Box................................................................................................................................................................... 10
Remote Mount Wiring Diagram .................................................................................................................................................... 11
Electrode and Coil Wiring from Detector Junction Box to Remote Mount Amplifi er Junction Box ................................................ 12
Electrode Wiring .......................................................................................................................................................................... 12
Coil Wiring ................................................................................................................................................................................... 12
Output Wiring ................................................................................................................................................................................ 13
NEMA 6P (IP67) Protection .......................................................................................................................................................... 13
External Disconnect ..................................................................................................................................................................... 16
AC/DC Power Wiring .................................................................................................................................................................... 16
Adjustable Display/Control Card ................................................................................................................................................... 16
AMPLIFIER CONTROLS, CONTROL METHODS AND DATA DISPLAY PROGRAMMING ...................................................... 17
Card Display and Controls ............................................................................................................................................................ 17
Two Programming Methods .......................................................................................................................................................... 18
Main Screen(s) ............................................................................................................................................................................. 18
Password ...................................................................................................................................................................................... 19
Amplifi er Access Switches/Buttons .............................................................................................................................................. 19
How to Program ............................................................................................................................................................................ 20
What to Program .......................................................................................................................................................................... 23
PROGRAMMING REQUIRED PARAMETERS ............................................................................................................................ 23
Input a Password .......................................................................................................................................................................... 23
Set Flow Units .............................................................................................................................................................................. 24
Set Full Scale Flow ....................................................................................................................................................................... 24
Set Low Flow Cutoff ..................................................................................................................................................................... 24
Set Flow Direction ........................................................................................................................................................................ 25
Set Damping Factor ...................................................................................................................................................................... 25
Empty Pipe Calibration ................................................................................................................................................................. 25
Pulse Output ................................................................................................................................................................................. 26
Analog Output ............................................................................................................................................................................... 28
DETECTOR SPECIFICATIONS ................................................................................................................................................... 30
AMPLIFIER SPECIFICATIONS ................................................................................................................................................... 31
MAINTENANCE ........................................................................................................................................................................... 32
Flow Tube and Electrode Cleaning ............................................................................................................................................... 32
Fuse Replacement ....................................................................................................................................................................... 32
Amplifi er PCB Stack Replacement ............................................................................................................................................... 33
FLOW CHART - MENU STRUCTURE ......................................................................................................................................... 35