6 testing & final assembly, Testing the air locker actuation, Re-­sealing & filling the differential – ARB RD166 User Manual

Page 39

Advertising
background image

 6        Testing  &  Final  Assembly  

 

 

37

6.3

     

Testing  the  Air  Locker  Actuation  

 

To  test  that  your  air  system,  electrical  system,  and  your  Air  Locker  
differential  is  functioning  correctly:  

 

F

 Support  the  vehicle  such  that  the  wheels  are  free  to  rotate  (e.g.,  on  

axle  stands,  a  chassis  hoist,  etc.)  

F

 Leave  the  parking  brake  off,  the  transmission  in  neutral,  and  the  Air  

Locker  VZLWFKµ2))¶  

F

 7XUQWKHLJQLWLRQWRWKHµ21¶SRVLWLRQ OHDYLQJWKHPRWRURII 7KH

large  illuminating  symbol  on  the  Air  Locker  switch  cover  should  be  
µ2))¶  

F

 Turn  the  compressor  (or  alternate  air  source)  on  to  charge  the  air  

supply  up  to  its  maximum  pressure.  

F

 While  supporting  the  drive  shaft  flange,  rotate  one  wheel  by  hand.  

F

 The  wheel  should  rotate  freely  and  the  opposite  wheel  should  be  

turning  in  the  opposite  direction  without  any  resistance  or  
mechanical  noise  from  within  the  differential.  

F

 Turn  the  Air  Locker  VZLWFKWRWKHµ21¶SRVLWLRQ7KHLOOXPLQDWHG

symbol  on  the  switch  cover  should  light  up.  

F

 Rotate  the  same  wheel  again.  

F

 Both  wheels  should  rotate  together.  

F

 Turn  the  switch  off  again.  

F

 Rotate  the  same  wheel.  

F

 The  wheels  should  again  rotate  in  opposite  directions.  

 
6.4

     

Re-­Sealing  &  Filling  the  Differential  

 

 NOTE  :       Consult  the  ARB  Air  Locker  Operating  &  Service  

Manual  for  recommendations  on  differential  lubricant  

specifications.  

 

F

 Replace  the  differential  cover  using  gasket  sealant  or  a  new  

standard  differential  cover  gasket  for  your  make  of  vehicle.  

F

 Refill  the  differential  until  level  with  the  filler  hole.  

F

 Rotate  the  differential  center  2  full  turns.  

F

 Check  the  oil  level  and  add  oil  if  necessary.  

F

 Replace  filler  plug  (apply  thread  sealant  to  filler  plug  before  

inserting  if  it  is  a  threaded  type  plug).  

F

 Wipe  differential  housing  clean  of  any  oil  or  grease  which  may  

collect  dirt  or  other  abrasive  particles.  

Advertising