2 removing the existing differential, Vehicle support, Differential fluid drain – ARB RD166 User Manual

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 2      Removing  the  Existing  Differential  

 

 

5

2.1

     

Vehicle  Support

 

 

F

 Safely  secure  the  vehicle  on  a  hoist.    We  recommend  supporting  

the  vehicle  on  a  chassis  hoist  to  keep  the  differential  area  at  a  
convenient  working  height  and  to  leave  the  wheels  and  axles  free  
to  be  rotated  and  removed.  

F

 Once  supported  off  the  ground,  release  the  parking  brake  and  

leave  the  vehicle  in  neutral.  Chock  the  wheels  if  necessary.  

 

2.2

     

Differential  Fluid  Drain

 

 

 HINT  :       This  is  a  good  time  to  check  for  metal  particles  in    

your  oil,  on  your  drain  plug,  or  in  the  bottom  of  the  

housing  which  may  indicate  a  worn  bearing  or  
differential  component.  

 

F

 Clean  around  the  differential  cover  plate  seal  to  prevent  dirt  from  

entering  the  differential.  

F

 Position  a  fluid  drain  reservoir  under  the  differential  and  loosen  all  

differential  cover  plate  retaining  bolts.      

F

 If  a  drain  plug  exists,  remove  it  and  completely  drain  all  differential  

oil  from  the  housing.      

F

 If  no  drain  plug  exists  then  the  oil  can  be  drained  by  loosening  the  

cover  bolts  and  gently  prying  the  cover  away  at  the  bottom  until  oil  

runs  out.  

 

 HINT  :       If  a  drain  plug  does  not  exist  then  it  would  be  a  good  

idea  to  drill  and  tap  for  a  tapered  oil  drain  plug  to  assist  
with  future  oil  changes.  

 

F

 Once  drained,  remove  the  differential  cover  plate.  

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