1 opening the drive cover and carrier, 3 installing the field current regulator board – Rockwell Automation FlexPak 3000 Drive Field Current Regulator Kit, 911FK0041, 911FK0101, 911FK015 User Manual

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2-2

FlexPak 3000 Field Current Regulator Installation Instructions

2.1

Opening the Drive Cover and Carrier

Step 1. Turn off, lockout, and tag power to the drive.

Step 2. Loosen the cover retaining screws and remove the cover.

Step 3. Loosen the captive screw at the upper right corner of the drive’s Operator

Interface Module (OIM) carrier and swing open the carrier.

2.2

Removing the Standard or Enhanced Field Supply
Board

Step 1. Locate the Standard or Enhanced Field Supply board in the drive. See figure

2.1.

Step 2. Disconnect the drive’s wire harness connections from the existing field

supply board’s 581, 582, 583, F2/35 and F1/37 spade connectors. Follow the
field supply board’s wire harness to the P4 connector on the Power Interface
board. Unplug the harness from the P4 connector.

Step 3. Follow the field supply board’s wire harness to the P4 connector on the

Power Interface board. Unplug the harness from the P4 connector.

Step 4. Install the plug cap (P/N 69752-146D) on the Power Interface board’s P4

connector. See figure 2.1.

Step 5. Locate the field supply’s four mounting screws on the outside of the drive’s

right side panel.

Step 6. Remove the four mounting screws from the outside of the dive and remove

the field supply board.

2.3

Installing the Field Current Regulator Board

Step 1. Remove the four mounting screws from the back of the Field Current

Regulator assembly.

Step 2. Connect the wire harness connectors labeled 581, 582, 583, F2/35 and

F1/37 to the corresponding terminals on the Field Current Regulator board.
See figure 1.1.

Step 3. Attach the Field Current Regulator cable assembly’s (P/N 707973-12R) FLD

P6 and FLD P3 connectors to the corresponding terminals on the Field
Current Regulator board. See figure 1.1.

Step 4. Working from the inside of the drive, align the Field Current Regulator

board’s mounting holes with the mounting holes on the drive’s right side
panel. See figure 2.2.

Step 5. Working from the outside of the drive, insert one of the mounting screws

(removed in step 1) through one of the mounting holes on the drive’s right
side panel and into the corresponding mounting hole on the Field Current
Regulator board.

Step 6. Repeat step 5 for the remaining three mounting holes.

!

ATTENTION: The drive contains ESD- (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing, or repairing the drive. Erratic machine
operation and damage to, or destruction of, equipment can result if this
procedure is not followed. Failure to observe this precaution can result
in bodily injury.

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