Electrical installation – Banner DUO-TOUCH SG Two-Hand Control Safety Modules User Manual

Page 10

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Example Separation Distance (D

s

) Calculation

The following example illustrates the use of the formula to calculate separation distance for a part-revolution clutch machine. This
example uses 0.50 seconds as a typical value for T

s

and 0.02 seconds for T

h

:

K

= 63" per second

T

s

= 0.50 seconds (measured by a stop-time measuring device)

T

r

= 0.035 seconds

T

h

= 0.02 seconds

D

s

= K x (T

s

+ T

r

+ T

h

)

= 63" (0.50 + 0.035 + 0.02)

= 35"

In this example, both hand controls must be located no closer than 36" from the nearest hazard point.

NOTE:

1. The OSHA-recommended hand speed constant K has been determined by various studies, and

although these studies indicate speeds of 63"/sec to over 100"/sec, they are not conclusive deter-
minations. The employer should consider all factors, including the physical ability of the operator,
when determining the value of K to be used.

2. T

s

is usually measured by a stop-time measuring device. If the specified machine stop time is

used, add at least 20% as a safety factor to account for brake system deterioration. If the stop-time
of the two redundant machine control elements is unequal, the slower of the two times must be
used for calculating the separation distance.

3. T

h

is usually insignificant for purely mechanical switches. However, T

h

should be considered for

separation distance calculation when using electronic or electromechanical (i.e. powered) hand
controls. In this example, STB response time = 0.02 seconds.

Electrical Installation

Because the DUO-TOUCH SG Safety Module interfaces to many types of machine controls, it is not possible to give exact wiring instruc-
tions here. The following guidelines are general in nature.

CAUTION: Disconnect Power Before Wiring
Before making any wire connections, make certain all power is disconnected from the Safety Mod-
ule and the machine to be controlled.
Electrical installation of hand controls, the DUO-TOUCH SG Safety Module, and the interconnection to the
machine control must be made by qualified personnel and must comply with NEC (National Electrical
Code), ANSI/NFPA79 or IEC60204-1, and all applicable local standards.
Dangerous voltages may be present along the Safety Module wiring barriers whenever power to the ma-
chine control elements is ON. Exercise extreme caution whenever machine control power is or may
be present. Always disconnect power to the machine control elements before opening the enclo-
sure housing of the Safety Module.

DUO-TOUCH® SG Two-Hand Control Modules

10

www.bannerengineering.com - tel: 763-544-3164

P/N 109782 Rev.B

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