Tweco 15XC Merlin User Manual
Plasma cutting system
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Table of contents
Document Outline
- SECTION 1: GENERAL INFORMATION
- 1.01 Notes, Cautions and Warnings
- 1.02 Important Safety Precautions
- 1.03 Publications
- 1.04 Note, Attention et Avertissement
- 1.05 Precautions De Securite Importantes
- 1.06 Documents De Reference
- 1.07 Declaration of Conformity
- 1.08 Statement of Warranty
- SECTION 2: INTRODUCTION & DESCRIPTION
- 2.1 SYSTEM DESCRIPTION
- 2.2 POWER SUPPLY SPECIFICATIONS
- 2.3 TORCH SPECIFICATIONS
- 2.4 OPTIONS AND ACCESSORIES
- 2.5 THEORY OF OPERATION
- SECTION 3: INSTALLATION PROCEDURES
- 3.1 UNPACKING THE SYSTEM
- 3.2 LOCATION
- 3.3 PLASMA AND SECONDARY CONNECTIONS
- 3.4 ELECTRICAL CONNECTIONS
- 3.5 WORK AND GROUND CONNECTIONS
- 3.6 COOLANT INSTALLATION
- 3.7 AUXILIARY CONNECTIONS
- 3.8 LIFTING THE POWER SUPPLY
- SECTION 4: OPERATION
- 4.1 OPERATING CONTROLS
- 4.2 PRE-OPERATION SET-UP
- 4.3 TORCH PARTS SELECTION
- 4.4 GAS SELECTION FOR PLASMA CUTTING
- 4.5 PLASMA CUTTING OPERATION
- 4.6 HAND TORCH OPERATION
- 4.7 MACHINE TORCH OPERATION
- 4.8 PIERCING
- 4.9 GOUGING OPERATION
- 4.10 COMMON OPERATING ERRORS
- 4.11 CUTTING SPEEDS
- 4.12 SEQUENCE OF OPERATION
- SECTION 5: CUSTOMER/OPERATOR SERVICE
- 5.1 TORCH MAINTENANCE
- 5.2 HAND TORCH HEAD REPLACEMENT
- 5.3 MACHINE TORCH HEAD REPLACEMENT
- 5.4 HAND TORCH SWITCH REPLACEMENT
- 5.5 HAND TORCH LEADS REPLACEMENT
- 5.6 MACHINE TORCH LEADS REPLACEMENT
- 5.7 LEADS EXTENSION KITS - HAND TORCH
- 5.8 LEADS EXTENSION KITS - MACHINE TORCH
- 5.9 POWER SUPPLY MAINTENANCE
- 5.10 TROUBLESHOOTING THEORY
- 5.11 TROUBLESHOOTING GUIDE
- 5.12 SERVICE AND TEST PROCEDURES
- SECTION 6: PARTS LISTS
- 6.1 ABOUT THE PARTS LIST
- 6.2 SYSTEM COMPONENTS AND ACCESSORIES
- 6.3 ACCESS PANEL COMPONENTS
- 6.4 FRONT PANEL/CHASSIS COMPONENTS
- 6.5 REAR PANEL COMPONENTS
- 6.6 BASE COMPONENTS
- 6.7 UPPER CHASSIS COMPONENTS
- 6.8 MAIN HEATSINK COMPONENTS
- 6.9 TORCH COMPONENTS
- 6.10 TORCH ACCESSORIES
- APPENDIX 1: LADDER DIAGRAM - 120 VAC
- APPENDIX 2: LADDER DIAGRAM - 15 VDC
- APPENDIX 3: DIGITAL CURRENT CONTROL INTERFACE
- APPENDIX 4: CNC INTERFACE
- APPENDIX 5: POWER SUPPLY TO REMOTE CONTROL CABLE INTERFACE
- APPENDIC 6: REMOTE CONTROL CHASSIS SCHEMATIC
- APPENDIX 7: ROUTINE MAINTENANCE SCHEDULE
- APPENDIX 8: SYSTEM SCHEMATIC