04 options and accessories, 05 introduction to plasma – Tweco SL100 User Manual

Page 15

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Manual 0-2962

2-3

INTRODUCTION

2.04 Options And Accessories

These items can adapt a standard system to a particular

application or further enhance performance (refer to Sec-

tion 6 for ordering information).

• Spare Parts Kits - Various kits containing replacement

consumable torch parts.

• Deluxe Cutting Guide Kit - Easy add - on attachments

for precise straight line, circle cutting, and beveling.

Includes carrying case.

• Trigger Guard Kits (for hand torches) - These offer

additional protection from accidental activation of

the torch switch.

• 1 - 3/8" Mounting Tube (for machine torches)
• Pinion Assembly (for machine torches)
• Computer Control (CNC) Cable 25 Ft / 7.6 m or 50

Ft / 15.2 m (for machine torches)

• Remote Pendant Control Assembly - for machine

torch applications. Hand Pendant Control has 20 ft.

(6.1 m) cable which provides ON & OFF signals to

the Power Supply.

• Extension Cable for Hand Pendant Control - 25 ft /7.6

m cable which can be added to the Hand Pendant

Control cable to provide a total control cable length

of 50 ft / 15.2 m.

• Leads Extensions for torches with ATC connectors
• Leather Leads Covers

2.05 Introduction to Plasma

A. Plasma Gas Flow

Plasma is a gas which has been heated to an extremely

high temperature and ionized so that it becomes elec-

trically conductive. The plasma arc cutting and goug-

ing processes use this plasma to transfer an electrical

arc to the workpiece. The metal to be cut or removed

is melted by the heat of the arc and then blown away.

While the goal of plasma arc cutting is separation of

the material, plasma arc gouging is used to remove

metals to a controlled depth and width.

In a Plasma Cutting Torch a cool gas enters Zone B,

where a pilot arc between the electrode and the torch

tip heats and ionizes the gas. The main cutting arc

then transfers to the workpiece through the column

of plasma gas in Zone C.

A-00002

Workpiece

Power

Supply

+

_

C

B

A

Typical Torch Head Detail

By forcing the plasma gas and electric arc through a

small orifice, the torch delivers a high concentration

of heat to a small area. The stiff, constricted plasma

arc is shown in Zone C. Direct current (DC) straight

polarity is used for plasma cutting, as shown in the

illustration.

Zone A channels a secondary gas that cools the torch.

This gas also assists the high velocity plasma gas in

blowing the molten metal out of the cut allowing for a

fast, slag - free cut.

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