09 recommended cutting speeds, 10 gouging – Tweco SL100 User Manual

Page 32

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OPERATION

4-8

Manual 0-2962

C. Piercing With Machine Torch

To pierce with a machine torch, the arc should be

started with the torch positioned as high as possible

above the plate while allowing the arc to transfer and

pierce. This standoff helps avoid having molten metal

blow back onto the front end of the torch.

When operating with a cutting machine, a pierce or

dwell time is required. Torch travel should not be

enabled until the arc penetrates the bottom of the

plate. As motion begins, torch standoff should be

reduced to the recommended 1/8 - 1/4 inch (3-6 mm)

distance for optimum speed and cut quality. Clean

spatter and scale from the shield cup and the tip as

soon as possible. Spraying or dipping the shield cup

in anti - spatter compound will minimize the amount

of scale which adheres to it.

4.09 Recommended Cutting Speeds

Cutting speed depends on material, thickness, and the

operator’s ability to accurately follow the desired cut line.

The following factors may have an impact on system

performance:

• Torch parts wear
• Air quality
• Line voltage fluctuations
• Torch standoff height
• Proper work cable connection

NOTES

This information represents realistic expecta-

tions using recommended practices and well

- maintained systems. Actual speeds may vary

up to 50% from those shown.

Refer to Appendix Pages for cutting speed

chart information as related to the Power Sup-

ply used.

4.10 Gouging

WARNINGS

Be sure the operator is equipped with proper

gloves, clothing, eye and ear protection and

that all safety precautions at the front of this

manual have been followed. Make sure no part

of the operator’s body comes in contact with the

workpiece when the torch is activated.
Disconnect primary power to the system be-

fore disassembling the torch, leads, or power

supply.

CAUTIONS

Sparks from plasma gouging can cause dam-

age to coated, painted or other surfaces such

as glass, plastic, and metal.
Check torch parts. The torch parts must cor-

respond with the type of operation. Refer to

Section 4.04, Torch Parts Selection.

A. Gouging Parameters

Gouging performance depends on parameters such as

torch travel speed, current level, lead angle (the angle

between the torch and workpiece), and the distance

between the torch tip and workpiece (standoff).

B. Torch Travel Speed

NOTE

Refer to Appendix Pages for additional informa-

tion as related to the Power Supply used.

Optimum torch travel speed is dependent on current

setting, lead angle, and mode of operation (hand or

machine torch).

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