Tweco SL100 User Manual

Page 25

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Manual 0-2962

4-1

OPERATION

SECTION 4:

OPERATION

4.01 Introduction

This section provides a description of the SL60 and SL100

Torch Assemblies followed by operating procedures.

4.02 Functional Overview

The Torch is designed to operate with various Power Sup-

plies to provide a plasma cutting system which can cut

most metals. With gouging torch parts the torch can be

used for plasma arc gouging.

NOTE

Refer to Appendix Pages for additional informa-

tion as related to the Power Supply used.

4.03 Getting Started

Follow this procedure at the beginning of each shift:

WARNING

Disconnect primary power at the source before

assembling or disassembling power supply,

torch parts, or torch and leads assemblies.

A. Torch Parts

Check the torch for proper assembly. Install proper

torch parts for the desired application (refer to Section

4.04, Torch Parts Selection).

B. Input Power

Check the power source for proper input voltage.

Close main disconnect switch or plug unit in to supply

primary power to the system.

C. Work Cable

Check for a solid cable connection to the workpiece.

D. Gas Supply

Select desired single gas supply. Make sure gas

sources meet requirements (see Note). Check con-

nections and turn gas supply on.

NOTE

Refer to Appendix Pages for additional informa-

tion as related to the Power Supply used.

E. Power On

Place the ON - OFF Switch on the Power Supply to the

ON position. If the RUN - SET - LATCH , RUN - SET

or RUN - RAPID AUTO RESTART - SET Switch is in

SET position, gas will flow. If the switch is in RUN

position there will be no gas flow.

F. RUN - SET - LATCH , RUN - SET or RUN - RAPID

AUTO RESTART Switch

If the RUN - SET - LATCH , RUN - SET or RUN - RAPID

AUTO RESTART - SET switch is in SET position, gas

will flow. If the switch is in RUN position there will

be no gas flow.

G. Current Output Level

At the Power Supply, set the desired current output

level. For drag cutting set the control at 40 amps or

less only.

!

WARNING

Maximum current is 60 Amps for SL60 Torches,

or 100 Amps for SL100 Torches. Operation of

this torch at higher outputs may damage the

torch, the leads, the components, or the Power

Supply. DO NOT operate the SL60 torch at

more than 60 Amps, or the SL100 torch at more

than 100 Amps.

H. Pressure Settings

Place the RUN - SET - LATCH , RUN - SET or RUN

- RAPID AUTO RESTART - SET switch to the SET po-

sition. Adjust the gas pressure control on the Power

Supply for the proper gas pressure. Refer to Appendix

Pages for gas pressure and other specifics.

I. Ready for Operation

Return the RUN - SET - LATCH , RUN - SET or RUN -

RAPID AUTO RESTART - SET switch to RUN position.

NOTES

For general cutting, use the RUN position

which provides normal torch operation where

the torch switch must be held throughout the

main arc transfer.
For specific applications, use the LATCH posi-

tion where the torch switch can be released

after the main arc transfer. The torch remains

activated until the main arc breaks from the

workpiece.

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