03 common operating faults – Tweco SL100 User Manual

Page 36

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SERVICE

5-2

Manual 0-2962

B. O-Ring Lubrication

This section applies only to torches withATC connec-

tors.

An o-ring on the Torch ATC Male Connector requires

lubrication on a regular basis, depending on how fre-

quently the torch is disconnected and re-connected.

This will allow the o-ring to remain pliable and provide

a proper seal. The o-ring will dry out, becoming hard

and cracked, if the o-ring lubricant is not used on a

regular basis. This can lead to potential performance

problems.

It is recommended to apply a very light film of o-ring

lubricant (Catalog # 8-4025) to the o-ring on a weekly

basis.

NOTE

DO NOT use other lubricants or grease, they

may not be designed to operate within high

temperatures or may contain “unknown ele-

ments” that may react with the atmosphere.

This reaction can leave contaminants inside

the torch. Either of these conditions can lead

to inconsistent performance or poor parts life.

ATC Male Connector

Art #A-03791

Gas Fitting

O-Ring

5.03 Common Operating Faults

The following lists the more common cutting faults and

possible causes:
1. Insufficient Penetration

a. Cutting speed too fast
b. Torch tilted too much
c. Metal too thick
d. Worn torch parts
e. Cutting current too low
f. Non - Genuine Thermal Dynamics Parts

2. Main Arc Extinguishes

a. Cutting speed too slow
b. Torch standoff too high from workpiece
c. Cutting current too high
d. Work cable disconnected
e. Worn torch parts
f. Non - Genuine Thermal Dynamics Parts

3. Excessive Dross Formation

a. Cutting speed too slow
b. Torch standoff too high from workpiece
c. Worn torch parts
d. Improper cutting current
e. Non - Genuine Thermal Dynamics Parts

4. Short Torch Parts Life

a. Oil or moisture in air source
b. Exceeding system capability (material too thick)
c. Excessive pilot arc time
d. Air flow too low (incorrect pressure)
e. Improperly assembled torch
f. Non - Genuine Thermal Dynamics Parts

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